DCS Engineer

ZipRecruiter; Bay City (MI); On-site; USD 80,000 - 110,000; Full time

Job summary

Join a forward-thinking company as a Process Controls Engineer, where you will play a vital role in enhancing control systems within a dynamic chemical manufacturing environment. You will leverage your expertise to implement improvements in Distributed Control Systems (DCS), ensuring operational excellence and safety. This role offers the opportunity to lead engineering projects, collaborate with cross-functional teams, and contribute to innovative solutions that drive efficiency and sustainability. With a commitment to employee growth and a supportive work culture, this position is ideal for those looking to make impactful contributions while advancing their careers in a global setting.

Benefits

Medical Insurance

Dental Insurance

Vision Insurance

401k with Company Match

Paid Time Off

Life Insurance

Additional Elective Insurances

Qualifications

• 7+ years of experience in control systems within a chemical manufacturing environment.
• Strong knowledge of process automation and control strategies.
• Proficiency in programming and configuration of control systems.

Responsibilities

• Provide primary control system hardware/software support and process engineering.
• Lead and execute engineering projects with minimal supervision.
• Optimize loop tuning and control strategies for operational efficiency.

Skills

Control Systems Engineering

Process Automation

Advanced Troubleshooting

Project Management

Instrumentation Knowledge

Education

Bachelor’s Degree in Engineering

Tools

Siemens PCS7

Aspen

Delta V

Honeywell

Foxboro

Job description

Job Description

WHO WE ARE

We are a leading supplier of methacrylate chemistry. As a global company with around 2,900 employees, we are represented on four continents. We serve a global market with our MERACRYL methacrylates and PMMA molding compounds under the PLEXIGLAS brand (in the Americas registered under the trademark ACRYLITE), which we manufacture in our worldwide production network. Our products supply growth markets including the automotive, construction, and medical technology industries.

Röhm is committed to operating with social responsibility, and sustainability forms an integral part of our business strategy. We view our employees as our strength, and we value and recognize their contributions. If you thrive in an environment where individual contributions are both visible and recognized, Röhm may be right for you.

WHAT THE ROLE DELIVERS

The Process Controls Engineer will be responsible for identifying, prioritizing, and executing improvements and support for the DCS (Distributed Control System). This includes implementing DCS improvements in operator displays, alarm strategies, and control strategies. The role involves sharing responsibilities as DCS and enterprise historian administrator, maintaining and installing DCS/SIS software and hardware. The position will interact significantly with Operations, Maintenance, Turnaround Coordination, Project Engineering, and ESH. Additionally, developing and using best practices, training site operators on the Roehm Bay City Siemens PCS7 DCS and optimization applications will be part of the role. The position is based at the Roehm Bay City, Texas, MMA manufacturing facility.

WHAT YOU WILL DO

• Provide primary control system hardware/software support, instrumentation, and process engineering/optimization to field personnel including operations technicians, instrument technicians, process engineers, and operations management.
• Lead and execute moderately complex engineering projects with minimal supervision. Participate in planning Control System Upgrade activities for the Roehm Bay City site.
• Perform DCS engineering and maintenance ensuring adherence to Roehm policies and procedures.
• Serve as a technical lead for the Roehm Bay City DCS system, providing guidance to others as needed.
• Support training, troubleshooting, environmental compliance, Root Cause Analysis (RCA), and preventive/corrective maintenance across advanced process control systems.
• Ensure control system changes follow Roehm Management of Change (MOC) protocols.
• Demonstrate technical independence, project management skills, and leadership in control system applications and safety standards development.
• Work independently, making decisions based on viability, cost, and benefits.
• Write, update, and execute functional test procedures.
• Provide off-hours support for control system issues.
• Optimize loop tuning and control strategies.
• Analyze data for cause mapping of process disturbances.
• Evaluate and implement third-party system integrations into the DCS.
• Lead alarm rationalization efforts.
• Support engineering modifications and develop/program SIS control strategies and systems.
• Configure, test, and monitor process interlock functionality.
• Improve operator displays for operational efficiency and controllability.
• Vet software updates from vendors and assist with software upgrades.
• Discover, select, and implement new technologies and practices for advanced control and optimization.

WHAT WE ARE SEEKING

• 7+ years of experience in control systems within a chemical manufacturing environment, including programming and configuration.
• Bachelor’s or higher degree in Engineering from an accredited institution.
• Experience with Siemens PCS7 control system; experience with other DCS systems like Aspen, Delta V, Honeywell, Foxboro is also valuable.
• Knowledge of process automation, control strategies, and advanced troubleshooting skills.
• Understanding of continuous chemical processes and process control techniques.
• Knowledge of instrumentation, wiring, and process control content of P&ID diagrams.
• Experience managing control system upgrades and configuring third-party device endpoints.
• Ability to work independently and as part of a team, maintaining trust and respect within the team.
• Strong commitment to safety and good communication skills.
• Project management experience is preferred.
• Physical ability to wear PPE, work outdoors in all weather, and perform physical tasks as needed.
• Willingness to travel up to 10%.
• Proficiency in English; additional languages are advantageous.

WHAT WE OFFER

Competitive compensation and benefits, including medical, dental, vision, 401k with company match, retirement account, life insurance, paid time off, and additional elective insurances. Details available on our careers page.

YOUR APPLICATION

Interested? Learn more and apply at: https://www.roehm.com/en/career. For questions, contact Tricia Rall at [e-mail] and refer to Requisition ID 3594.

Röhm is an equal opportunity employer committed to diversity and inclusion.