Converting Machine Operator IV

Pregis LLC; Sussex (WI); On-site; USD 25,000 - 36,000; Full time

Benefits offered by this job

Shift differentials

Overtime pay

Medical coverage

401(k) match

Job summary

Pregis LLC in Sussex, Wisconsin, is hiring a Machine Operator IV to support 1st, 2nd, and 3rd shifts. This hands-on role focuses on setup, operation, and maintenance of packaging production lines, while ensuring safety and quality standards are upheld.

The position emphasizes teamwork, problem solving, and continuous improvement in a fast-paced environment. Eligible candidates will have prior manufacturing experience and a strong safety mindset.

Qualifications

• Previous machine operating or manufacturing experience.
• Familiarity with manufacturing equipment and industrial safety practices.
• Mechanical aptitude and strong troubleshooting skills.
• Basic computer and mathematical skills.
• Strong attention to detail and commitment to product quality.
• Ability to follow standardized work instructions and procedures.
• Strong work ethic, reliability, and safety mindset.

Responsibilities

• Set up and operate production equipment according to manufacturing specifications and safety requirements.
• Perform machine startup, shutdown, and changeover activities.
• Monitor machine performance throughout production runs to ensure efficiency and quality.
• Adjust machine settings and operating parameters to optimize performance and reduce downtime.
• Identify and resolve basic equipment issues to maintain continuous production.
• Conduct routine machine inspections and basic preventive maintenance activities.
• Escalate equipment concerns when additional maintenance support is needed.
• Safely operate electric pallet jacks, roll lifts, and hoists.
• Perform quality inspections in accordance with the Pregis Quality Management System.
• Monitor product quality and make adjustments to maintain production standards.
• Accurately document production output, machine settings, and operational issues.
• Support continuous improvement efforts to increase efficiency and reduce waste.
• Follow all company safety policies, procedures, and quality standards.
• Maintain a clean, organized, and safe work environment.
• Communicate effectively with team members during shift handoffs and throughout the production process.
• Contribute to a positive, respectful, and team‑oriented culture.

Skills

Machine operation

Manufacturing experience

Equipment familiarity

Mechanical aptitude

Attention to detail

Basic math skills

Safety mindset

Education

High School Diploma or GED

Job description

Posted Wednesday, July 29, 2026 at 5:00 AM | Expires Saturday, October 3, 2026 at 4:59 AM

We're Not Just in the Packaging Business– We’re Protecting What Matters. Including Your Future.

Why Join Pregis?

At Pregis, you're joining more than a packaging company. You're joining a growing, innovative organization where your contributions matter and your career can thrive. As a privately held industry leader with more than $1 billion in annual revenue, 2,700+ employees, 25+ manufacturing and warehouse locations, and over $300 million invested into our operations in recent years, we're committed to long‑term growth, innovation, and investing in our people.

Machine Operator IV

Location: Sussex, WI
N59 W22387 Silver Spring Dr., Sussex, WI 53089

Available Shifts: 1st, 2nd, and 3rd Shift (8-hour schedules)

Schedule: Wednesday to Sunday

Build Your Future with Pregis

As a Machine Operator, you'll play a critical role in producing high-quality packaging solutions while ensuring our equipment operates safely and efficiently. This hands‑on position is ideal for individuals with manufacturing experience who enjoy working with machinery, solving problems, and contributing to a fast‑paced production environment.

At Pregis, Machine Operators are trusted to own their equipment, maintain quality standards, and support continuous improvement while working alongside a team committed to safety, collaboration, and operational excellence.

What You'll Do

Machine Setup & Operation

• Set up and operate production equipment according to manufacturing specifications and safety requirements.
• Perform machine startup, shutdown, and changeover activities.
• Monitor machine performance throughout production runs to ensure efficiency and quality.
• Adjust machine settings and operating parameters to optimize performance and reduce downtime.

Troubleshooting & Equipment Care

• Identify and resolve basic equipment issues to maintain continuous production.
• Conduct routine machine inspections and basic preventive maintenance activities.
• Escalate equipment concerns when additional maintenance support is needed.
• Safely operate electric pallet jacks, roll lifts, and hoists.

Quality & Production Excellence

• Perform quality inspections in accordance with the Pregis Quality Management System.
• Monitor product quality and make adjustments to maintain production standards.
• Accurately document production output, machine settings, and operational issues.
• Support continuous improvement efforts to increase efficiency and reduce waste.

Safety & Teamwork

• Follow all company safety policies, procedures, and quality standards.
• Maintain a clean, organized, and safe work environment.
• Communicate effectively with team members during shift handoffs and throughout the production process.
• Contribute to a positive, respectful, and team‑oriented culture.

What We’re Looking For

Required Skills

• Previous machine operating or manufacturing experience.
• Familiarity with manufacturing equipment and industrial safety practices.
• Mechanical aptitude and strong troubleshooting skills.
• Basic computer and mathematical skills.
• Strong attention to detail and commitment to product quality.
• Ability to follow standardized work instructions and procedures.
• Strong work ethic, reliability, and safety mindset.

Physical Requirements

• Frequent standing, walking, bending, stooping, and reaching throughout the shift.
• Ability to lift, push, and pull up to 50 pounds.
• Exposure to moving machinery and manufacturing equipment.
• Working in environments where temperatures and humidity levels may vary.
• Exposure to industrial noise requiring hearing protection.
• Use of required Personal Protective Equipment (PPE), including safety glasses, hearing protection, and other equipment as required.

Preferred Qualifications

• High School Diploma or GED.
• 5+ years of manufacturing experience.
• Experience operating production equipment in a manufacturing or industrial environment.
• Experience with quality inspections, troubleshooting, and process improvement initiatives.

Benefits & Rewards

At Pregis, we invest in our employees' success both on and off the job. In addition to competitive pay, eligible employees may qualify for sign‑on bonuses, referral bonuses, gainsharing opportunities, shift differentials, weekend premiums, and overtime pay. We also offer comprehensive medical, dental, vision, retirement, and paid time off benefits to support you and your family.

Eligible employees have access to a robust benefits package designed to support your health, financial well‑being, and work‑life balance, including:

• Medical plan options through Blue Cross Blue Shield
• Dental and Vision coverage
• Health Savings Account (HSA) and Flexible Spending Accounts (FSA)
• Company‑paid Life Insurance and AD&D coverage
• Short‑Term Disability coverage at no cost to employees
• Employee Assistance Program (EAP)
• 401(k) with company match and immediate vesting
• Paid Time Off, Sick Time, and Floating Holidays

What else Makes Pregis a Great Place to Work?

• Paid Training & Development - We set our employees up for success from day one. New team members participate in our structured 8-week training program, receiving hands‑on instruction, mentorship, and support to build confidence and develop the skills needed to succeed in the role.
• At Pregis, we believe in developing talent from within.
• Machine Operators have opportunities to expand their technical skills through hands‑on training, cross‑functional learning, and advancement into higher‑skilled operator, setup technician, lead, and supervisory roles.
• A safe, team‑oriented work environment
• A culture built on integrity, collaboration, innovation, and customer focus
• Employee Resource Groups, including Veterans and Women's ERGs
• A company committed to sustainability, community involvement, and making a positive impact beyond the workplace
• We believe in diversity of thought and bringing together other traits and characteristics that make an individual bring a unique experience to Pregis.
• We strive to foster an inclusive environment where behaviors and social norms ensure people are welcome.

Affirmative Action/EEO Statement/Inclusion

We offer equal employment opportunities to all employees and applicants for employment and prohibit discrimination and harassment of any type based on race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. We support inclusion and believe in welcoming a collective sum of individual differences, thoughts, traits, and characteristics to represent Pregis’ culture and achievements.

Visit us at www.pregis.com for more information about Pregis LLC.