Controls System Engineer

Hydro Extrusion USA, LLC; Moon Township (Allegheny County); Remote; USD 115,000 - 157,000; Full time

Benefits offered by this job

Medical, Rx, Dental, Disability, Life

Retirement Savings Plan

Education Assistance

Bonus Plan Eligibility

Referral Bonuses

Parental Leave

Job summary

Hydro Extrusion USA, LLC is seeking a Controls System Engineer to drive automation and controls initiatives across Hydro Extrusion North America. You will lead capital projects from concept to commissioning, maintain industrial control systems, and push continuous improvement for safety, reliability, and productivity.

Collaboration with operations, maintenance, engineering, and suppliers is key. The role requires a Bachelor’s in Engineering, 5+ years in industrial automation, Ignition Core

Qualifications

• Bachelor's degree in Engineering.
• At least 5 years of Industrial Automation Systems Design.
• Ignition Core Certification.
• Ability to program PLC logic in Rockwell and Siemens systems.

Responsibilities

• Collaborate with ENA plants to identify, develop, and execute capital projects focused on automation and controls improvements.
• Lead machine integration activities from installation through startup, commissioning, validation, and operational handoff.
• Design, implement, troubleshoot, and optimize automated systems and manufacturing processes.
• Develop and maintain SCADA systems using Ignition.
• Research, evaluate, and implement new manufacturing equipment and control solutions.
• Ensure automation systems operate safely, reliably, and in compliance with standards.

Skills

Industrial Automation

PLC programming

Education

Bachelor's degree in Engineering

Ignition Core Certification

Tools

AutoCAD

SolidWorks

Job description

Controls System Engineer

Location

Moon Township, PA, US, 15108

Career area

Operational Excellence

Department

Traditional Automotive

Job Type

Permanent

Apply by

Position to remain open until filled

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production sites in 40 countries and employing 20,000 people. Through our unique combination of local expertise, global network, and unmatched R&D capabilities, we can offer everything from standards profiles to advanced development and manufacturing for most industries.Since 1905, Hydro has turned natural resources into valuable products for people and businesses with focus on a safe and good workplace for our 30,000 employees in more than 140 locations. IND123

What we offer you

• Medical, Rx, Dental, Disability, Life Insurance, Flexible Spending Accounts
• Retirement Savings Plan
• Education Assistance
• Bonus Plan Eligibility
• Referral Bonuses
• Parental Leave

Annual Salary: $114,818 - $157,449

This is a remote position with up to 70% domestic travel.

What you will be doing

Job Summary: The Controls SystemEngineer serves as a key technical resource supporting automation, controls, robotics, and manufacturing technology initiatives across Hydro Extrusion North America (ENA). This role leads and supports capital projects from concept through commissioning, develops and maintains industrial control systems, and drives continuous improvement efforts that enhance safety, reliability, quality, productivity, and operational performance. Working closely with plant operations, maintenance, engineering, and external suppliers, the Controls Systems Engineer provides technical expertise in PLC, SCADA, HMI, robotics, and system integration while supporting the standardization and advancement of automation technologies across ENA facilities.

Essential Job Responsibilities:

• Collaborate with ENA plants to identify, develop, and execute capital projects focused on automation and controls improvements.
• Lead machine integration activities from installation through startup, commissioning, validation, and operational handoff.
• Design, implement, troubleshoot, and optimize automated systems, industrial controls, and manufacturing processes.
• Develop and maintain new and existing SCADA systems using Ignition.
• Research, evaluate, and implement new manufacturing equipment, automation technologies, and control solutions.
• Ensure automation systems and equipment operate safely, reliably, and in compliance with applicable standards and requirements.
• Develop and improve manufacturing and testing processes to achieve quality, productivity, delivery, and cost objectives.
• Recommend and implement process improvements, equipment modifications, and automation enhancements that create operational value.
• Ensure manufacturing processes are capable, supported by appropriate controls, and able to meet production, quality, delivery, and cost targets.
• Collaborate with operations, maintenance, engineering, contractors, and suppliers to successfully execute projects and resolve technical challenges.
• Support the standardization and continuous improvement of automation, controls, and manufacturing technologies across ENA facilities.

What will make you successful?

Required Education/Experience:

• Bachelor's degree in Engineering.
• At least 5 years of Industrial Automation Systems Design.
• Ignition Core Certification.
• Ability to program PLC logic in Rockwell and Siemens systems.

Preferred Skills/Qualifications:

• Ignition Core Certification.
• Experience integrating shop-floor equipment and automation systems with enterprise applications, databases, manufacturing systems, and ERP platforms.
• Ability to interpret and utilize AutoCAD and/or SolidWorks drawings to support equipmentdesign reviews, system integration, and project execution.
• Experience programming, integrating, and troubleshooting industrial robotics systems;FANUC and/or ABB experience.

Equal opportunities

Hydro in North America is an Equal Opportunity Employer where all phases of employment are based strictly upon the qualifications of the individual as related to the work requirements of the position. This policy is applied without regard to race, sex, sexual orientation, gender identity, religion, national origin, ancestry, age, disability, veteran status, marital status or any other category protected by law. We strive to provide equal opportunities for all to contribute and succeed with us.

As part of our recruitment process, we may use jobrelated assessments in selected roles. These tools help us better understand workrelated strengths and support a fair and consistent hiring process. Any assessment results are reviewed together with your experience, qualifications, and interviews, and are never used as the sole basis for hiring decisions.

Why Hydro?

Are you looking to make a real impact? For over a century, our people have been the driving force in solving some of the world's most pressing issues - and we hope you'll join us in solving the next century's. Whether you're working to close the loop at one of our recycling facilities or ensuring efficient renewable energy processes to decarbonize aluminium production, your contributions make an impact in our shared purpose of propelling our industries and the world into a greener future.

A job where you make a difference

A key part of succeeding in this mission involves encouraging a collegial environment where our differences are acknowledged as our greatest competitive advantage. Your diverse perspective makes us stronger. Our global diversity, inclusion and belonging program enables us to cultivate a high-performing and inclusive workplace where everyone feels valued.

Your career journey is unique. We strive to provide you with the support needed to achieve your full potential. With our global reach, inclusive culture, and cutting-edge technology you'll have the opportunity to build a career that aligns with your strengths and passions.

Join our global community of over 30,000 people with a presence in 40 countries and united by the values of Care, Courage and Collaboration. At Hydro, you have the chance to make a difference in the industries that matter. Explore our world and the heart of our operations.