Controls Engineer, Senior

Flowserve; Bethlehem (Northampton County); On-site; USD 100,000 - 140,000; Full time

Job summary

Flowserve Bethlehem, PA is seeking a senior Controls Engineer to develop, integrate, validate and deploy control solutions for mechatronic products. You will translate product needs into robust control architectures, write PLC logic, and support diagnostics and testing across cross-functional teams.

The role emphasizes collaboration with electrical, mechanical, and product management teams to deliver scalable, manufacturable control systems and advance product maturity in a dynamic industrial

Qualifications

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field.
• Experience in Control Systems, Mechatronic Product Development, and industrial power and control panels.
• Proven track record in developing and validating control solutions from concept to production.

Responsibilities

• Translate product and system needs into clear controls requirements and technical solutions.
• Develop control architectures for mechatronic systems with remote monitoring and diagnostics.
• Program and maintain PLC logic across ABB/Allen-Bradley/CODESYS platforms.
• Validate and test to ensure product performance and reliability.
• Collaborate cross-functionally with mechanical, electrical, and product teams.

Skills

PLC programming

Controls engineering

Mechatronics

Electrical engineering

Cross-functional teamwork

Education

Bachelor's degree in Electrical Engineering

Tools

ABB Automation Builder

Allen-Bradley

CODESYS

Unitronics

Job description

## Controls Engineer, SeniorApplylocations: Bethlehem, Pennsylvania US: Kalamazoo, Michigan UStime type: Full timeposted on: Posted Todayjob requisition id: R-20484If a culture of excellence, innovation and ownership is what you’re searching for, consider putting your experience in motion at Flowserve. As an individual contributor, or as a leader of people, your enterprise mindset will ensure Flowserve’s position as the global standard in comprehensive flow control solutions. Here, your opportunity for professional development and industry leading rewards will be supported by our foundational commitments to the values of people first, integrity and safety. Thinking beyond opportunity and reward, at Flowserve, we empower critical industries with extraordinary solutions, strengthening today’s world while building tomorrow!We are seeking a technically strong and innovation-driven Controls Engineer responsible for supporting the development, integration, validation, and execution of control solutions for mechatronic products and systems. This role focuses on turning controls architecture and product requirements into robust, manufacturable, and validated solutions. The Mechatronics Controls Engineer, Senior will work closely with electrical engineers, mechanical engineers, product management, supply chain, and validation teams to implement controls designs, develop PLC logic, support troubleshooting, and drive product maturity through testing and deployment. The position builds on Flowserve’s existing emphasis on integrated controls, intelligent diagnostics, and cross-functional product development.Key Responsibilities• Requirements Support - Translate product and system needs into clear controls requirements and technical solutions.• Controls System Development - Develop controls architecture for mechatronic systems, including remote monitoring, connectivity, and intelligent diagnostics.• Complete platform and device selection to meet product requirements, including modularity, scalability, and system performance• System Integration – Execute integration of electrical, mechanical, and controls components to ensure system functionality and performance.• PLC Programming - Create, edit, and maintain control programs using PLC tools such as ABB Automation Builder, Allen-Bradley, CODESYS, Unitronics, and related platforms.• Validation and Testing – Perform validation planning, system testing, and troubleshooting to verify product performance and reliability.• Diagnostics and Innovation - Improve controls functionality and enhance integration between mechanical components and intelligent control features, especially diagnostics.• Cross-functional Collaboration - Work with mechanical engineers, electrical engineers, product management, project management, and suppliers to meet technical, timing, and customer requirements.• Technical Documentation - Contribute to design requirements, development documentation, validation records, and technical reviews.• Provide subject matter expertise in controls implementation and be able to work independently on assigned technical efforts.Required Qualifications:• Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related engineering discipline.• Experience in Control Systems, Mechatronic Product Development, Industrial Power and Control Panels, or related industrial technologies.• Demonstrated success developing new products, technologies, or engineered solutions from concept through prototyping, testing, and validation.• Strong capability in PLC programming and controls logic development• Strong written and verbal communication skills and the ability to work effectively across cross-functional teams.• Ability to work independently, lead technical efforts, and contribute as a subject matter expert within a team-oriented environment.• Travel domestically and internationally up to 20% as needed.Preferred Qualifications:• Experience with CODESYS and fieldbus• Experience with industrial devices such as VFDs, Motion Controllers, Sensors, I/O.• Familiarity with communication protocols such as Modbus, Profinet, and Ethernet.• Experience with industrial panel or system validation in a product development environment.• Exposure to mechatronics, connected products, or intelligent diagnostics solutions.