Controls Engineer, Senior

Flowserve Corporation; Bethlehem (Northampton County); On-site; USD 90,000 - 120,000; Full time

Job summary

Flowserve Corporation is seeking a technically strong Controls Engineer to support development, integration, validation and execution of control solutions for mechatronic products and systems. The role focuses on turning controls architecture and product requirements into robust, manufacturable, validated solutions, with travel up to 20%.

The ideal candidate will have a Bachelor's degree in Electrical/Controls/Mechatronics engineering and hands-on PLC programming experience across ABB Automation

Qualifications

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field.
• Experience in Control Systems, Mechatronic Product Development, Industrial Power and Control Panels.

Responsibilities

• Translate product and system needs into clear controls requirements and technical solutions.
• Develop controls architecture for mechatronic systems, including remote monitoring and diagnostics.
• Select platforms to meet requirements for modularity, scalability and performance.
• Integrate electrical, mechanical and controls components to ensure system functionality.
• Create, edit and maintain PLC programs using ABB Automation Builder, Allen-Bradley, CODESYS and Unitronics.
• Plan validation, perform testing and troubleshoot to verify product performance.
• Improve controls functionality and diagnostics, and collaborate with cross-functional teams.

Job description

If a culture of excellence, innovation and ownership is what you're searching for, consider putting your experience in motion at Flowserve. As an individual contributor, or as a leader of people, your enterprise mindset will ensure Flowserve's position as the global standard in comprehensive flow control solutions. Here, your opportunity for professional development and industry leading rewards will be supported by our foundational commitments to the values of people first, integrity and safety. Thinking beyond opportunity and reward, at Flowserve, we empower critical industries with extraordinary solutions, strengthening today's world while building tomorrow! We are seeking a technically strong and innovation-driven Controls Engineer responsible for supporting the development, integration, validation, and execution of control solutions for mechatronic products and systems. This role focuses on turning controls architecture and product requirements into robust, manufacturable, and validated solutions.

Key Responsibilities

• Requirements Support - Translate product and system needs into clear controls requirements and technical solutions.
• Controls System Development - Develop controls architecture for mechatronic systems, including remote monitoring, connectivity, and intelligent diagnostics.
• Complete platform and device selection to meet product requirements, including modularity, scalability, and system performance
• System Integration - Execute integration of electrical, mechanical, and controls components to ensure system functionality and performance.
• PLC Programming - Create, edit, and maintain control programs using PLC tools such as ABB Automation Builder, Allen-Bradley, CODESYS, Unitronics, and related platforms.
• Validation and Testing - Perform validation planning, system testing, and troubleshooting to verify product performance and reliability.
• Diagnostics and Innovation - Improve controls functionality and enhance integration between mechanical components and intelligent control features, especially diagnostics.
• Cross-functional Collaboration - Work with mechanical engineers, electrical engineers, product management, project management, and suppliers to meet technical, timing, and customer requirements.
• Technical Documentation - Contribute to design requirements, development documentation, validation records, and technical reviews.
• Provide subject matter expertise in controls implementation and be able to work independently on assigned technical efforts.

Required Qualifications

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related engineering discipline.
• Experience in Control Systems, Mechatronic Product Development, Industrial Power and Control Panels, or related industrial technologies.
• Demonstrated success developing new products, technologies, or engineered solutions from concept through prototyping, testing, and validation.
• Strong capability in PLC programming and controls logic development
• Strong written and verbal communication skills and the ability to work effectively across cross-functional teams.
• Ability to work independently, lead technical efforts, and contribute as a subject matter expert within a team-oriented environment.
• Travel domestically and internationally up to 20% as needed.

Preferred Qualifications

• Experience with CODESYS and fieldbus
• Experience with industrial devices such as VFDs, Motion Controllers, Sensors, I/O.
• Familiarity with communication protocols such as Modbus, Profinet, and Ethernet.
• Experience with industrial panel or system validation in a product development environment.
• Exposure to mechatronics, connected products, or intelligent diagnostics solutions.