Controls Engineer/Engineering Project Manager

Praxis Packaging Solutions; Grand Rapids (MI); On-site; USD 80,000 - 110,000; Full time

Job summary

Praxis Packaging Solutions is seeking a Controls Engineer to design, program, troubleshoot, and optimize automated packaging and production systems. You will work with supervision and diverse teams to ensure cGMPs and Praxis SOPs are followed, focusing on packaging automation, including PLCs, HMIs, vision systems, and integrated equipment.

Responsibilities include developing and maintaining PLC/HMI code, supporting installations and startups, resolving production issues, documenting control

Qualifications

• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related technical field is required or equivalent.
• 3+ years of experience in industrial automation or controls engineering, preferably in packaging or manufacturing environment.
• Experience with PLC programming (Allen-Bradley, Siemens, or similar platforms) is required.
• Experience in a regulated environment (cGMP, OTC, or pharmaceutical) preferred.
• Experience with vision systems, motion control, and robotics preferred.

Responsibilities

• Design, develop, and maintain PLC, HMI, and control system programs for packaging and processing equipment.
• Support new equipment installations, startups, and product launches, including integration of control systems.
• Troubleshoot and resolve electrical and controls-related issues on production equipment in a timely manner.
• Collaborate with Engineering and Operations to improve equipment performance, efficiency, and reliability.
• Assist with equipment qualifications, including IQ/OQ/PQ.

Skills

PLC programming

HMI development

Vision systems

Robotics

ERP/data integration

Electrical schematics

Troubleshooting

Education

Bachelor’s Degree in Electrical/Controls Engineering

Tools

Allen-Bradley

Siemens PLC

AutoCAD Electrical

Job description

The Controls Engineer is responsible for programming, troubleshooting, and optimizing automated systems to support new product launches and ongoing production. This role works with supervision and employees across departments to ensure that cGMPs and Praxis SOPs, policies, and work instructions are followed. This position will be focused on packaging automation systems, including PLCs, HMIs, vision systems, and integrated production equipment.

Responsibilities

• Design, develop, and maintain PLC, HMI, and control system programs for packaging and processing equipment.
• Support new equipment installations, startups, and product launches, including integration of control systems.
• Troubleshoot and resolve electrical and controls-related issues on production equipment in a timely manner.
• Collaborate with Engineering and Operations to improve equipment performance, efficiency, and reliability.
• Assist with equipment qualifications, including Installation, Operational, and Performance Qualifications (IQ/OQ/PQ).
• Develop and maintain electrical schematics, control narratives, and system documentation.
• Provide technical support and training to maintenance and production personnel on control systems.
• Work with external vendors and integrators to specify, design, and implement automation solutions.
• Monitor system performance and implement continuous improvement initiatives related to controls and automation.
• Ensure all control systems comply with company policies, safety standards, and regulatory requirements.
• Support data collection and integration with plant systems, including ERP or other reporting tools where applicable.
• Maintain backup systems and version control for all control programs and related documentation.
• Responsible for adherence to all Company policies and procedures.
• Perform any other functions and duties assigned and necessary for the smooth and efficient operation of Praxis Packaging Solutions.

Qualifications

• Bachelor’s Degree in Electrical Engineering, Controls Engineering, or related technical field, required or equivalent combination.
• 3+ years of experience in industrial automation or controls engineering, preferably in packaging or manufacturing environment.
• Experience with PLC programming (Allen-Bradley, Siemens, or similar platforms) required.
• Experience working in a regulated environment (cGMP, OTC, or pharmaceutical) preferred.
• Experience with vision systems, motion control, and robotics preferred.