Controls Engineer

TFC Poultry; Winchester (VA); On-site; USD 90,000 - 120,000; Full time

Job summary

TFC Poultry in Winchester, VA is seeking a Controls Engineer to design, support, and continuously improve industrial automation and control systems across manufacturing operations. You will partner with operations, maintenance, engineering, IT/OT, and vendors to improve reliability, safety, data visibility, process capability, and equipment performance.

The role reports to the Technology Team Leader and requires hands-on experience with PLCs, HMIs, SCADA, and industrial networks.

Qualifications

• Bachelor's degree in Electrical Engineering, Controls Engineering, Automation Engineering, Mechatronics, or related technical field preferred; equivalent industrial controls experience may be considered
• 5+ years of hands-on experience supporting PLCs, HMIs, SCADA systems, industrial instrumentation, motor controls, VFDs, sensors, and automated production equipment
• Experience with Rockwell/Allen-Bradley controls platforms preferred; experience with Ignition or similar SCADA/historian platforms strongly preferred
• Ability to read, interpret, and update electrical schematics, panel layouts, P&IDs, network diagrams, control narratives, and equipment documentation
• Working knowledge of industrial Ethernet, control networks, cybersecurity basics, backup/version management, and safe change-control practices
• Strong troubleshooting, root cause analysis, communication, and cross-functional collaboration skills
• Ability to support occasional off-hours troubleshooting, project startups, plant shutdown work, and vendor/OEM commissioning activities as business needs require
• Manufacturing, food processing, packaging, utilities, refrigeration, or regulated-industry experience preferred

Responsibilities

• Develop, troubleshoot, and maintain PLC, HMI, SCADA, historian, and industrial network systems supporting production and utilities operations
• Create and maintain control narratives, electrical drawings, I/O lists, panel documentation, program backups, change logs, and technical standards
• Support automation design, programming, commissioning, FAT/SAT execution, startup, validation, and turnover for capital projects and plant improvement work
• Partner with maintenance and operations to reduce automation-related downtime through root cause analysis, corrective actions, alarm rationalization, and preventive controls practices
• Implement safe, reliable, and maintainable control solutions that support workforce usability, sanitation, food safety, production quality, and equipment reliability
• Support data collection, dashboards, OEE/downtime reporting, historian tags, and integration between floor-level controls and business systems
• Assist with control platform standardization, approved component selection, spare parts strategy, lifecycle planning, and obsolescence risk reduction
• Work with vendors, OEMs, contractors, and internal stakeholders to specify, review, test, and implement automation solutions that meet company standards
• Provide technical support for production issues, utilities systems, process improvements, safety upgrades, and continuous improvement initiatives
• Promote a professional company image through clear communication, strong ownership, safe work practices, and effective collaboration with plant and corporate teams

Skills

PLC/SCADA experience

HMI Software

Electrical schematics

Root cause analysis

Cross-functional collaboration

Off-hours support

Education

Bachelor's degree in Electrical/Controls/Automation or related

Tools

Rockwell/Allen-Bradley

Ignition SCADA

Job description

Title

Controls Engineer

Reports to

Technology Team Leader

Job Purpose

Designs, supports, and continuously improves industrial automation and control systems across manufacturing operations. Partners with operations, maintenance, engineering, IT/OT, and vendors to improve reliability, safety, data visibility, process capability, and equipment performance.

Key Responsibilities and Accountabilities

• Develop, troubleshoot, and maintain PLC, HMI, SCADA, historian, and industrial network systems supporting production and utilities operations
• Create and maintain control narratives, electrical drawings, I/O lists, panel documentation, program backups, change logs, and technical standards
• Support automation design, programming, commissioning, FAT/SAT execution, startup, validation, and turnover for capital projects and plant improvement work
• Partner with maintenance and operations to reduce automation-related downtime through root cause analysis, corrective actions, alarm rationalization, and preventive controls practices
• Implement safe, reliable, and maintainable control solutions that support workforce usability, sanitation, food safety, production quality, and equipment reliability
• Support data collection, dashboards, OEE/downtime reporting, historian tags, and integration between floor-level controls and business systems
• Assist with control platform standardization, approved component selection, spare parts strategy, lifecycle planning, and obsolescence risk reduction
• Work with vendors, OEMs, contractors, and internal stakeholders to specify, review, test, and implement automation solutions that meet company standards
• Provide technical support for production issues, utilities systems, process improvements, safety upgrades, and continuous improvement initiatives
• Promote a professional company image through clear communication, strong ownership, safe work practices, and effective collaboration with plant and corporate teams

Requirements

• Bachelor's degree in Electrical Engineering, Controls Engineering, Automation Engineering, Mechatronics, or related technical field preferred; equivalent industrial controls experience may be considered
• 5+ years of hands-on experience supporting PLCs, HMIs, SCADA systems, industrial instrumentation, motor controls, VFDs, sensors, and automated production equipment
• Experience with Rockwell/Allen-Bradley controls platforms preferred; experience with Ignition or similar SCADA/historian platforms strongly preferred
• Ability to read, interpret, and update electrical schematics, panel layouts, P&IDs, network diagrams, control narratives, and equipment documentation
• Working knowledge of industrial Ethernet, control networks, cybersecurity basics, backup/version management, and safe change-control practices
• Strong troubleshooting, root cause analysis, communication, and cross-functional collaboration skills
• Ability to support occasional off-hours troubleshooting, project startups, plant shutdown work, and vendor/OEM commissioning activities as business needs require
• Manufacturing, food processing, packaging, utilities, refrigeration, or regulated-industry experience preferred

Salary Band

$90,000 to $120,000 depending on experience