Controls Engineer

eZone Staffing, LLC; Morrisville (NC); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Health insurance

401(k) plan

PTO

Holiday pay

Disability insurance

Life insurance

Job summary

eZone Staffing, LLC is seeking a Controls Engineer to design, program, and optimize industrial automation systems from the Morrisville, NC area. You will develop PLC/HMI software, integrate sensors/actuators, and program robots for collaborative and non-collaborative settings, interfacing with vision systems.

Responsibilities include electrical design using AutoCAD Electrical, interpreting mechanical drawings, and ensuring system performance through testing and documentation.

Qualifications

• BS/MS in engineering or related discipline (BSEE preferred).
• 4+ years in automation industry.
• 3+ years PLC development experience (Allen-Bradley preferred, Omron).
• Configuring and designing HMI systems (Allen Bradley, PC-based).
• Configuring and programming Motion Controllers/Actuators.
• Programming robots and autonomous mobile robots (Fanuc, UR, MIR).
• Experience troubleshooting control system issues.
• Experience writing User Manuals and IQ/OQ/PQ documentation.
• Experience training operators and engineers on new equipment.
• Desirable: Vision/Laser systems programming (Cognex, Keyence, LMI).
• Desirable: National Instruments SW/HW programming/integration.

Responsibilities

• Develop electrical design, schematics, and drawings in AutoCAD Electrical.
• Interpret mechanical drawings for electrical needs (SolidWorks).
• Research supplier products for electrical and controls components.
• Power up electrical systems and configure hardware per specs.
• Verify quality of assemblers and technicians’ work.
• Collaborate with Sales Engineers on quotes as needed.
• Define requirements for HMI/communication interface and networking.
• Review and update legacy code for field use.
• Troubleshoot issues with current company systems.
• Design and develop controls systems per specs or new concepts.
• Program PLCs and HMIs from scratch for integration.

Skills

Analytical skills

Collaborative spirit

Problem solving

Education

BS/MS degree in engineering or related discipline

Tools

AutoCAD Electrical

SolidWorks

Allen‑Bradley PLC

Omron PLC

HMI development

Industrial robots (Fanuc/UR/MIR)

Vision systems Cognex/Keyence/LMI

Job description

As a Controls Engineer specializing in industrial automation equipment, you will be responsible for designing, programming, and optimizing control systems to ensure efficient and reliable operation of automated machinery. Key tasks will include developing and implementing PLC and HMI programming, integrating sensors and actuators, programming industrial robots for collaborative and noncollaborative applications, interfacing with vision systems, troubleshooting system issues, and collaborating with mechanical and electrical engineers to ensure seamless system performance. This role requires strong analytical skills, expertise in control systems, and knowledge of industrial automation technologies.

What we’re looking for:

Required:

• BS/MS degree in engineering or related discipline (BSEE degree preferred)
• 4+ years of experience in the automation industry
• 3+ years PLC Development experience (Allen-Bradley preferred, Omron)
• Configuring and designing HMI systems (Allen Bradley, PC-based)
• Configuring and programming Motion Controllers/Actuators
• Programming robots and autonomous mobile robots (Fanuc, UR, MIR)
• Experience and skill in troubleshooting control system issues
• Experience writing User Manuals and other documentation to meet client needs for IQ/OQ/PQ
• Experience with training operators and Engineers on new and existing equipment
• Desired - Programming Vision/Laser Systems (Cognex, Keyence, LMI)
• Desired - Programming/integrating National Instruments SW/HW

What you’ll do:

• Develop electrical design, schematics, and drawings in AutoCAD Electrical
• Interpret mechanical design drawings for electrical requirements (e.g., SolidWorks)
• Research supplier products for electrical and controls assembly components
• Power up electrical systems and configure hardware per application specifications
• Check the quality of assemblers and technicians’ work and assist during assembly
• Work with Sales Engineers to provide input with quote preparation as required
• Understand client requirements for HMI/communication interface, networking and create specifications based on these requirements
• Review, modify, and redesign legacy code (in-house and in the field)
• Troubleshoot issues with existing company installed systems
• Design and develop controls systems based on specifications or new concepts
• Program PLC’s and HMI’s completely from scratch ensuring that they work seamlessly with other components like actuators, servos, sensors, pneumatics etc.
• Conduct risk assessments for safety systems and robotics
• Requirement Reviews – Participate in reviews and work with Mechanical Engineering to ensure proper implementation of features
• Program and integrate industrial robots for collaborative and noncollaborative applications with PLC’s and HMIs for material handling, assembly, packaging and palletizing applications
• Prepare customer documentation including electrical schematics, electrical spares BOM, Complete User Manual etc. to meet client requirements
• Train operators and engineers to use new and existing company installed equipment
• Competitive Pay – Market-aligned compensation to recognize your skills and contributions.
• Health Coverage – Company-sponsored medical, vision, and dental.
• Short-Term Disability - Company-paid gap coverage
• Life Insurance – Company-provided life insurance for additional financial protection.
• 401(k) Plan – With employer contributions to help you build long-term financial security.
• Paid Time Off (PTO) – Flexible paid time off to recharge and take care of personal needs.
• Holiday Pay – Paid company holidays throughout the year.

Note: This position is fully in-office, located in Morrisville, NC. Remote or hybrid work options are not available, and relocation expenses are not covered Only US and GC are eligible for this opportunity.