Controls Engineer

Dana Incorporated; Louisville (KY); On-site; USD 70,000 - 110,000; Full time

Job summary

Dana Incorporated is seeking a Manufacturing Engineer with strong PLC and robotics expertise to join our Louisville, KY site. You will troubleshoot, program, and document PLC control programs, and work with FANUC and ABB robotics to optimize automated production lines.

You will also collaborate with engineering, quality, and maintenance to implement hardware/software solutions that improve safety, productivity, and reduce scrap. A lean/Six Sigma mindset and strong communication are essential.

Qualifications

• Bachelor’s degree or 4+ years of applicable experience.
• Proficient with PLCs and robotics.
• Knowledge of lean manufacturing, Six Sigma, and safety standards.

Responsibilities

• Proficient with PLCs including troubleshooting, programming, and documentation.
• Proficient with robotics: troubleshooting, teaching, and programming (FANUC and ABB).
• Review production systems (HMI, bar code readers, vision systems) and improve safety and productivity.
• Collaborate with engineering and maintenance to implement hardware/software solutions to reduce scrap and improve quality.
• Develop and improve production workflows, layouts, and equipment utilization.
• Provide technical support to resolve process-related issues on the shop floor.
• Work with vendors and internal teams to install and validate new equipment.

Skills

Automotive automation

Process engineering

Industrial automation

Data analysis

Education

Bachelor’s degree or 4+ years experience

Tools

Allen-Bradley PLC

Siemens PLC

FANUC robotics

ABB robotics

Job description

Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal-management technologies that improve the efficiency and performance of vehicles with both conventional and alternative-energy powertrains. Serving two primary markets – passenger vehicle and commercial truck equipment – Dana provides the world's original-equipment manufacturers and the aftermarket with local product and service support through a network of nearly 100 engineering, manufacturing, and distribution facilities.

Job Duties and Responsibilities

• To be proficient in the use of PLC (programmable logic controllers). This includes troubleshooting, programming and documentation of PLC control programs. Proficiency required with Allen-Bradley and Siemens PLC's.
• Proficient with the use of robotics. This includes troubleshooting, teaching and programming of robotic programs. Proficiency required with FANUC and ABB Systems.
• Knowledge of miscellaneous production systems, such as HMI’s, bar code readers, vision systems, etc…
• Knowledge of electrical, mechanical, hydraulic, and pneumatic systems (including automation control, AC and DC drives, mechanical drives and systems, sensors, and motor controls).
• To work with engineering and maintenance to offer solutions using hardware and software design to improve plant safety, increase productivity, improve quality, and decrease scrap.
• To collaborate with other functions to ensure project objectives are met on both modifications of existing equipment and installation of new equipment.
• Work with outside vendors to aid in successful project completion. Communicate all vendor visits and outcome to the maintenance manager.
• Must be capable of drawing PLC, electrical, pneumatic, and hydraulic prints.
• Develop and improve production workflows, layouts, and utilization of equipment to enhance efficiency and reduce waste.
• Provide technical support to resolve process-related issues, equipment malfunctions, and quality concerns on the shop floor.
• Apply lean manufacturing, Six Sigma, and other methodologies to drive process improvements and cost savings.
• Work with engineering, quality, and production teams to integrate new products into manufacturing, including tooling, process validation, and documentation.
• Ensure all manufacturing processes meet safety, environmental, and regulatory standards.
• Maintain accurate documentation including work instructions, process flows, and engineering change notices.

Education and Qualifications

• Bachelor’s degree or 4+ years of applicable experience

Skills

• Strong understanding of automotive manufacturing systems, process engineering, and industrial automation.
• Ability to analyze data, identify root causes, and implement effective solutions in a dynamic production environment.
• Capable of managing multiple engineering projects, coordinating resources, and meeting deadlines.
• Excellent communication skills to work effectively with production, quality, maintenance, and leadership teams.

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.

Unsolicited Resumes from Third-Party Recruiters

Please note that as per Dana policy, we do not accept unsolicited resumes from third-party recruiters unless such recruiters were engaged to provide candidates for a specified opening. Any employment agency, person or entity that submits an unsolicited resume does so with the understanding that Dana will have the right to hire that applicant at its discretion without any fee owed to the submitting employment agency, person or entity.

Join our team of 28,000 problem solvers who are fostering a culture of innovation by leveraging the diverse perspectives of our global team. We believe in facing challenges head-on by finding opportunity and uncovering possibility, where roadblocks and barriers become targets instead of obstacles. We are One Dana with limitless opportunity.