Controls & Automation Engineer
Allentown,PA, US
Job Description
Experience: Senior Level
Salary: $110,000 - $145,000 per year
Job Details
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As a Controls Engineer, you will support conveyor, robotic, and integration projects from concept and design through installation, commissioning, startup, and customer support.
This role requires a strong combination of controls engineering, PLC programming, electrical design, system integration, and customer-facing communication skills.
Responsibilities
- Develop and support PLC and automation software solutions
- Perform electrical hardware engineering and controls design
- Create electrical schematics and panel designs
- Design and support HMI and SCADA applications
- Commission machinery, automation systems, and integrated solutions
- Support startup activities and customer acceptance testing
- Program and troubleshoot Allen Bradley PLC systems
- Configure motion control and servo systems
- Support robotic integration projects
- Assist with sales support, quoting, and conceptual design
- Train customers on system operation and maintenance
- Manage controls-related project deliverables and subprojects
- Troubleshoot and resolve customer issues during implementation and support phases
- Ensure compliance with applicable electrical and safety standards
Qualifications
- Bachelor's Degree in Engineering or related technical field preferred
- 5+ years of controls engineering experience
- Strong Allen Bradley PLC programming experience
- Experience designing systems to NEC, NFPA, UL, and related standards
- Experience creating electrical schematics and panel designs
- Knowledge of HMI and SCADA systems
- Experience with fieldbus communication technologies
- Experience commissioning industrial automation systems
- Strong understanding of sensors, barcode readers, RFID systems, and industrial controls
- Experience with pneumatics, valves, actuators, and machine control systems
- Strong troubleshooting and analytical skills
- Excellent communication and customer-facing skills
- Ability to travel 25% - 40%
Preferred Qualifications
- Experience with Siemens, Omron, or Beckhoff PLC platforms
- FactoryTalk Optix experience
- Motion control and servo programming experience
- Robotics programming experience with FANUC, Universal Robots (UR), or Omron
- Experience using AutoCAD Electrical or EPLAN Electric P8
- C++ or Java programming experience
- Electrical License
- Bilingual communication skills
A bit about us:
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We are a global leader in automation, conveyor systems, robotics, and material handling solutions serving customers across the food & beverage, pharmaceutical, personal care, automotive, and electronics industries.
As part of a worldwide engineering organization, we deliver innovative automation technologies that help manufacturers improve efficiency, productivity, and operational performance. We're looking for a Controls Engineer who enjoys solving complex challenges and seeing projects through from design to commissioning.
Why join us?
- Competitive salary of $110,000 - $145,000
- Multiple health insurance plan options
- Company-paid life insurance
- 401(k) with up to 6% company match
- Paid parental leave
- Work on cutting-edge automation, robotics, and material handling systems
- High-visibility role with direct customer interaction
- Exposure to advanced controls, robotics, motion systems, and Industry 4.0 technologies
- Collaborative engineering culture with strong growth opportunities
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