Control Systems Engineer

Torrey Holistics; St. Joe (IN); On-site; USD 117,000 - 152,000; Full time

Job summary

Torrey Holistics is seeking an experienced Control Systems Engineer in St. Joe, IN to design, program, integrate, and commission new automated manufacturing lines.

You will develop PLC programs (Allen-Bradley ControlLogix, Studio 5000), build interlocks, alarms, AOIs, UDTs, and create reusable control logic. You will also develop Ignition HMI/SCADA apps and integrate PLCs with motors, servo systems, robotics, and vision systems.

Qualifications

• 8+ years of controls or industrial automation experience preferred.
• Strong hands-on PLC programming experience with Allen-Bradley Rockwell.
• Proficient in Studio 5000 / ControlLogix programming.
• Experience developing Ignition HMI/SCADA applications.

Responsibilities

• Write and develop PLC programs for new automated production equipment.
• Develop machine sequences, interlocks, alarms, AOIs, UDTs, and reusable controls code.
• Develop and integrate Ignition HMI/SCADA applications.
• Integrate PLCs with VFDs, motors, servo/motion, robotics, and vision systems.
• Review controls architecture, electrical designs, and industrial networks.
• Support FAT, commissioning, and startup activities.
• Collaborate with OEMs and system integrators to deliver greenfield lines.

Skills

PLC programming

Rockwell/Allen-Bradley

Studio 5000

HMI/SCADA development

Ignition development

Control systems integration

Industrial Ethernet/IP

Robotics integration

Tools

Studio 5000

ControlLogix

Ignition

OPCSQL

Job description

Control Systems EngineerLocation: St. Joe, INPay: $85–$110/hour, based on experienceSchedule: Full-timeWe are looking for an experienced Control Systems Engineer to support the development and commissioning of new, highly automated manufacturing lines.This is not a maintenance or production troubleshooting role.You will work with a corporate automation engineering team to design, program, integrate, and commission new control systems from the ground up.What You'll Be DoingWrite and develop PLC programs for new automated production equipmentProgram Allen-Bradley ControlLogix using Studio 5000Develop machine sequences, interlocks, alarms, AOIs, UDTs, and reusable controls codeDevelop and integrate Ignition HMI/SCADA applicationsIntegrate PLCs with:VFDs and motorsServo/motion systemsRoboticsVision systemsSafety systemsInstrumentationOEM equipmentDevelop PLC-to-SCADA and equipment-to-equipment communicationsReview controls architecture, electrical designs, I/O, and industrial networksWork directly with OEMs and system integratorsParticipate in FAT and controls testingSupport equipment installation, startup, and commissioningDebug and optimize programs during production startupHelp establish controls standards for future automated manufacturing linesWhat We're Looking For8+ years of controls or industrial automation experience preferredStrong hands-on PLC programming experienceAdvanced Allen-Bradley / Rockwell experienceStrong Studio 5000 / ControlLogix programmingExperience writing PLC programs from scratchExperience with new machinery, equipment installations, or automated production linesHMI/SCADA development experienceExperience taking projects from programming through field commissioningAbility to independently own complex controls-development projectsIgnitionHands-on Inductive Automation Ignition development experience is highly preferred.Relevant Ignition experience may include:Perspective or VisionTags and UDTsAlarmingHistorianOPCSQL/database integrationScriptingGateway configurationReusable templates and standardsWe are specifically interested in engineers who have developed systems in Ignition, not only used or supported an existing Ignition application.Additional Experience We LikePowerFlexKinetixGuardLogixServo/motion controlRobotics integrationMachine visionIndustrial Ethernet/IPHigh-speed manufacturingMaterial handlingOEM machinerySystems integrationGreenfield/new-line projectsWho This Role Is ForThis is a strong fit if your background is in:Controls systems integrationMachine buildingOEM automationPLC software developmentCorporate automation engineeringNew equipment commissioningYou should be comfortable being given a new machine or production-line concept and taking the controls portion through:Design → PLC Programming → HMI/SCADA → Integration → Testing → Startup → CommissioningIf most of your experience has been building and programming automation systems rather than simply maintaining existing equipment, we want to talk with you.You should be proficient in:PLC Programming ExperienceSCADA Experienceignition