Senior Controls Engineer

Encore Technologies; Coffeyville (KS); On-site; USD 80,000 - 120,000; Full time

Job summary

Encore Technologies is seeking a Senior Allen-Bradley PLC Controls Engineer in Coffeyville, Kansas. This role involves leading the design and development of control systems using Allen-Bradley hardware and software. The ideal candidate should have over 7 years of experience in automation and controls engineering and deep expertise in Rockwell Automation platforms, including Studio 5000. Responsibilities also include developing modular PLC code, ensuring compliance with industry standards, and troubleshooting systems. Excellent problem-solving skills are essential in this position.

Qualifications

• 7+ years experience in automation and controls engineering.
• Expert-level proficiency with Allen-Bradley PLCs.
• Strong experience with Studio 5000 and FactoryTalk View.

Responsibilities

• Lead the design, development, and implementation of control systems.
• Develop PLC logic primarily in Studio 5000 / RSLogix 5000.
• Ensure compliance with industry standards.

Skills

Allen-Bradley PLCs

Studio 5000

Industrial communication protocols

Control system design

Problem-solving

Tools

FactoryTalk View

RSLogix 5000

Job description

Overview

We are seeking a highly experienced Senior Allen-Bradley PLC Controls Engineer to support initial system design, controls architecture, and PLC code development for a major automation project. The ideal candidate will have deep expertise with Rockwell Automation platforms and a proven track record of delivering high-quality controls solutions in fast-paced industrial environments.

Key Responsibilities

• Lead the design, development, and implementation of control systems using Allen-Bradley (Rockwell Automation) hardware and software.
• Develop PLC logic primarily in Studio 5000 / RSLogix 5000, including program structure, routines, AOIs, UDTs, and safety functions.
• Create system architecture documents, I/O lists, functional specifications, and network layouts.
• Support the development of HMI/SCADA applications (FactoryTalk View SE/ME).
• Collaborate with mechanical, electrical, and process engineering teams to ensure seamless system integration.
• Perform debugging, simulation, and validation of PLC programs before deployment.
• Support FAT/SAT, commissioning, and troubleshooting as needed.
• Ensure compliance with industry standards (IEC, NFPA, OSHA, etc.).
• Provide technical guidance, best practices, and mentorship to project team members.

Required Qualifications

• 7+ years experience in automation and controls engineering.
• Expert-level proficiency with Allen-Bradley PLCs, including ControlLogix, CompactLogix, and related Rockwell Automation platforms.
• Strong experience with Studio 5000, FactoryTalk View, and industrial communication protocols (EtherNet/IP, DeviceNet, ControlNet, CIP).
• Ability to develop clean, modular, well-documented PLC code from scratch.
• Strong electrical and control system design knowledge (schematics, panel layouts, instrumentation, safety circuits).
• Experience supporting commissioning and troubleshooting in the field.
• Excellent problem-solving skills and ability to work independently and within cross-functional teams.

Preferred Qualifications

• Experience with motion control, VFDs, or robotics.
• Familiarity with P&IDs, control narratives, and functional design specs.
• Experience in management of programming teams, advantageous
• Knowledge of safety PLCs and safety system design (GuardLogix).