Control Systems and OT-Production Systems - Technical Lead Engineer

525 Fuller Technologies Inc

Allentown (Lehigh County)

On-site

USD 130,000 - 170,000

Full time

14 days+

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Benefits offered by this job

Relocation assistance
Paid Time Off (PTO)
Health, life, disability insurance
Employee Assistance Program
Flexible work environment

Job summary

Fuller Technologies Inc. is seeking a seasoned Control Systems & OT Technical Lead Engineer to guide automation projects across the Americas.

You will lead design, configuration, and commissioning of PLC, DCS, SCADA, and HMI systems, collaborating with global teams and customers to deliver high-quality solutions. The role emphasizes 70% control systems engineering and 30% OT, with strong leadership and global delivery expectations.

Qualifications

  • Bachelor's degree in electrical engineering, electronics, instrumentation, automation/control systems, computer engineering, or related field.
  • 7+ years of experience in control systems engineering or industrial automation.
  • Strong experience designing, programming, configuring, implementing, and troubleshooting PLC/DCS/SCADA/HMI.
  • Hands-on experience with major automation platforms (Siemens, Rockwell, ABB, or Schneider Electric).
  • Experience leading technical execution of automation/control projects.
  • Experience working directly with customers and leading design reviews, FAT/SAT, and commissioning.
  • Strong understanding of industrial automation architecture, PFDs, and P&IDs.
  • Excellent analytical and communication skills; able to coordinate in a global matrix organization.

Responsibilities

  • Lead technical execution of automation projects from concept through commissioning.
  • Serve as primary technical resource for project managers, customers, consultants, suppliers, and stakeholders.
  • Design, configure, program, and troubleshoot PLC, DCS, SCADA, HMI, and networking for new installations and modernization.
  • Review and approve engineering deliverables and BOMs.
  • Coordinate activities with global engineering teams to ensure high-quality, on-time execution.
  • Conduct FAT/SAT, commissioning support, and handover activities.
  • Provide OT systems leadership including industrial servers, virtualization, networking, and system integration.
  • Support troubleshooting, warranty activities, and lifecycle improvements.

Skills

PLC & DCS design
SCADA & HMI configuration
Industry-standard protocols
Technical leadership
Customer collaboration
Problem solving

Education

Bachelor's degree in Electrical Engineering

Tools

Siemens PLC / SIMATIC
Rockwell Automation PLC
ABB Control Systems
Schneider Electric EcoStruxure

Job description

Control Systems & OT Technical Lead Engineer

Lead the Technology That Powers Modern Industry. Engineering Innovation. Global Collaboration.

At Fuller Technologies, we've spent more than 140 years helping heavy industries operate more efficiently through world‑class engineering, automation, and digital solutions. Today, we’re advancing industrial automation by delivering innovative Control Systems and Operational Technology (OT) solutions that improve plant performance, reliability, and sustainability for customers around the world. When you join Fuller, you’ll become part of a collaborative global engineering organization where technical expertise is valued, innovation is encouraged, and your ideas make an impact. You’ll work alongside experienced engineers across North America and our global engineering teams to solve complex technical challenges, lead customer‑facing projects, and shape the future of industrial automation.

About the Role

This role is responsible for leading the technical execution of industrial automation and control systems projects across the Americas. As the technical lead, you will partner closely with Project Managers, customers, and a global engineering team to deliver automation solutions from design through commissioning while providing engineering leadership, technical guidance, and customer support throughout the project lifecycle. This position is approximately 70% Control Systems Engineering and 30% Operational Technology (OT) Systems, with Control Systems expertise being the primary focus.

About the Department

The Automation Technologies US Engineering team delivers Process Control Systems and Operational Technology (OT) solutions for the cement and heavy process industries throughout the Americas. Working closely with a highly skilled global engineering organization, the team leads customer‑facing project execution while collaborating with international engineering resources to deliver innovative, reliable automation solutions.

Your Responsibilities
  • Lead the technical execution of industrial automation and Control Systems projects from concept through commissioning.
  • Serve as the primary technical resource supporting Project Managers, customers, consultants, suppliers, and internal stakeholders throughout project execution.
  • Design, configure, program, and troubleshoot PLC, DCS, SCADA, HMI, industrial networking, and control systems for new installations and modernization projects.
  • Review and approve engineering deliverables, including hardware architecture, I/O databases, bills of material, equipment specifications, and technical documentation.
  • Coordinate engineering activities with a global engineering team to ensure high‑quality, on‑time project execution.
  • Conduct and lead Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), commissioning support, and system handover activities.
  • Provide technical leadership and engineering oversight for Operational Technology (OT) systems, including industrial servers, workstations, virtualization, networking, and system integration.
  • Support hardware engineering, system integration, testing, validation, and lifecycle improvements for automation systems.
  • Evaluate new automation technologies, hardware, and software while driving engineering standardization and continuous improvement.
  • Mentor engineers and production technicians by providing technical guidance, engineering reviews, and knowledge sharing.
  • Support troubleshooting, warranty activities, and complex technical problem‑solving throughout the product lifecycle.
  • Ensure engineering solutions comply with customer requirements, industry standards, quality expectations, and cybersecurity best practices.
Qualifications
  • You Bring Bachelor's degree in electrical engineering, Electronics Engineering, Instrumentation Engineering, Automation/Control Systems Engineering, Computer Engineering, or a related engineering discipline.
  • 7+ years of experience in Control Systems Engineering, Industrial Automation, or a related engineering field.
  • Strong experience designing, programming, configuring, implementing, and troubleshooting PLC, DCS, SCADA, and HMI systems.
  • Hands‑on experience with one or more major automation platforms, including Siemens, Rockwell Automation, ABB, or Schneider Electric.
  • Experience leading the technical execution of industrial automation or control systems projects.
  • Experience working directly with customers, supporting technical meetings, design reviews, FAT/SAT activities, and commissioning.
  • Strong understanding of industrial automation architecture, instrumentation, control philosophies, PFDs, and P&IDs.
  • Excellent analytical, technical problem‑solving, communication, and project coordination skills.
  • Ability to work effectively within a global matrix organization and collaborate with international engineering teams.
Preferred Qualifications
  • Experience with Operational Technology (OT) infrastructure, including industrial servers, virtualization, networking, cybersecurity, and system integration.
  • Experience with industrial communication protocols such as Modbus, Ethernet/IP, DeviceNet, PROFIBUS, PROFINET, MQTT, and OPC.
  • Experience working for control system integrators, industrial automation integrators, engineering consulting firms, or control panel integration companies.
  • Experience supporting cement, mining, metals, steel, minerals processing, power generation, or other heavy industrial process environments.
  • Experience with Intelligent MCCs, IIoT devices, and smart instrumentation.
  • Experience with FLS ECS or comparable Distributed Control Systems (DCS).
  • Microsoft, VMware, Cisco, Dell, HP, or similar technical certifications.
What We Offer

Competitive compensation and comprehensive benefits package.

Flexible work environment supporting work-life balance.

Health, life, disability, and voluntary insurance programs.

Paid Time Off (PTO).

Employee Assistance Program for you and your immediate family.

Continuous learning and professional development opportunities.

The opportunity to lead technically challenging automation projects while collaborating with a global engineering organization.

Career growth within an innovative company focused on engineering excellence.

Relocation assistance for qualified candidates.

Minimal travel (less than 10%).

As an equal opportunity employer, Fuller Technologies embraces diversity and equality by promoting an environment of inclusion. We encourage applicants of all backgrounds to apply irrespective of sex, gender identity/expression, disability, sexual orientation, or age. The more diverse our employees are, the stronger our team is.

Build a Better World

Fuller Technologies helps build societies around the world by delivering the technologies and solutions that support critical industrial infrastructure. We are committed to driving growth while minimizing environmental impact through innovation, engineering excellence, and sustainable solutions. Together, we collaborate across borders in an inclusive and supportive environment to solve complex challenges, improve industrial performance, and shape the future of automation.

For further information on Fuller Technologies’ business and services, visit www.fuller-technologies.com.

Fuller is a Cement technology and service supplier with a passion to help our customers produce cement efficiently. After 140+ years of pioneering new innovations, we are uniquely positioned to be at the forefront of our industry’s green transition.

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