Continuous Improvement Process Engineer

Flexaust Inc; Warsaw (IN); On-site; USD 70,000 - 95,000; Full time

Job summary

Flexaust, Inc. is seeking a Continuous Improvement Engineer to support manufacturing operations through equipment improvements, process optimization, and engineering project implementation.

You will collaborate with production, maintenance, and engineering teams to drive efficiency and reduce downtime. The role involves designing modifications with SolidWorks, troubleshooting mechanical, electrical, PLC, and process-related issues, and managing projects from concept to implementation.

Qualifications

• Bachelor's degree in mechanical engineering, Manufacturing Engineering, or a related field, or equivalent experience.
• 3+ years of manufacturing, process, or mechanical engineering experience preferred.
• Strong mechanical aptitude and hands-on troubleshooting skills.
• Proficiency with SolidWorks and mechanical design principles.
• Experience improving manufacturing equipment and production processes.
• Understanding PLC programming concepts and the ability to read and troubleshoot ladder logic.
• Ability to read and interpret electrical schematics, panel layouts, wiring diagrams, and control drawings.
• Experience with equipment assembly, machine installation, machining, welding, and fabrication.
• Strong organizational and communication skills.

Responsibilities

• Work with production, maintenance, and engineering teams to improve manufacturing processes and operational efficiency.
• Evaluate existing equipment and processes and implement improvements to increase productivity and reduce downtime.
• Design equipment modifications and process improvements using SolidWorks.
• Troubleshoot mechanical, electrical, PLC, and process-related issues and develop practical solutions.
• Build, assemble, install, and modify manufacturing equipment and machinery.
• Utilize welding, machining, and fabrication skills to support equipment improvements and projects.
• Manage improvement projects from concept through implementation.
• Create engineering drawings, layouts, and documentation to support manufacturing operations.
• Support equipment installations, upgrades, automation projects, and facility improvements.
• Travel as needed to support projects, training, and supplier visits.

Skills

Mechanical aptitude

Troubleshooting

Analytical skills

Communication

Project management

Execution & efficiency

Education

Bachelor's degree in mechanical engineering or related field

Equivalent experience

Tools

SolidWorks

Job description

Flexaust, Inc. is a leading manufacturer of hose and ducting products serving a wide range of commercial and industrial markets. We are seeking a motivated Continuous Improvement Engineer to support manufacturing operations through equipment improvements, process optimization, and engineering project implementation.

Responsibilities

• Work with production, maintenance, and engineering teams to improve manufacturing processes and operational efficiency.
• Evaluate existing equipment and processes and implement improvements to increase productivity and reduce downtime.
• Design equipment modifications and process improvements using SolidWorks.
• Troubleshoot mechanical, electrical, PLC, and process-related issues and develop practical solutions.
• Build, assemble, install, and modify manufacturing equipment and machinery.
• Utilize welding, machining, and fabrication skills to support equipment improvements and projects.
• Manage improvement projects from concept through implementation.
• Create engineering drawings, layouts, and documentation to support manufacturing operations.
• Support equipment installations, upgrades, automation projects, and facility improvements.
• Travel as needed to support projects, training, and supplier visits.

Qualifications

• Bachelor's degree in mechanical engineering, Manufacturing Engineering, or a related field, or equivalent experience.
• 3+ years of manufacturing, process, or mechanical engineering experience preferred.
• Strong mechanical aptitude and hands‑on troubleshooting skills.
• Proficiency with SolidWorks and mechanical design principles.
• Experience improving manufacturing equipment and production processes.
• Understanding PLC programming concepts and the ability to read and troubleshoot ladder logic.
• Ability to read and interpret electrical schematics, panel layouts, wiring diagrams, and control drawings.
• Experience with equipment assembly, machine installation, machining, welding, and fabrication.
• Strong organizational and communication skills.

Competencies

• Strong mechanical, electrical, and engineering problem‑solving abilities.
• Excellent analytical and troubleshooting skills.
• Effective communication and teamwork.
• Ability to manage multiple projects and priorities.
• Self‑motivated with a focus on execution, efficiency, and results.

Why Flexaust?

• Opportunity to make a direct impact on manufacturing performance and operational efficiency.
• Hands‑on involvement with equipment upgrades and process improvement projects.
• Collaborative engineering and manufacturing environment.
• Career growth opportunities within a growing organization.

Flexaust, Inc. is an Equal Opportunity Employer.