Continuous Improvement Manager

MAC Incorporated; Warsaw (IN); On-site; USD 90,000 - 120,000; Full time

Job summary

MAC Incorporated in Warsaw, Indiana, is seeking a Continuous Improvement Manager to lead Lean transformation across its U.S. manufacturing operations.

The role focuses on driving process improvements, implementing Lean Six Sigma methodologies, and building a culture of continuous improvement with cross-functional teams. The ideal candidate has 10+ years of manufacturing leadership, a Bachelor's degree, Six Sigma Green Belt (Black Belt preferred), and proven success in deploying standard work,

Qualifications

• Bachelor's Degree in Engineering, Industrial Engineering, Manufacturing, or technical discipline.
• Six Sigma Green Belt required; Black Belt preferred.
• 10+ years leading Lean and CI initiatives in industrial manufacturing.
• Proven success with Lean Six Sigma projects, Kaizen events, and transformation.
• Experience with Lean tools: Standard Work, VSM, pull systems, takt time, Hoshin Kanri.

Responsibilities

• Lead deployment of Lean Manufacturing and Operational Excellence system.
• Drive Lean Six Sigma initiatives to reduce waste and variation.
• Facilitate Kaizen events and CI workshops delivering measurable results.
• Coach production leaders on Lean principles and problem-solving.
• Implement and sustain Standard Work, visual management, and daily management systems.
• Lead Value Stream Mapping and improve flow and inventory.
• Develop pull systems and takt-based manufacturing strategies.
• Use data-driven analysis to improve processes.
• Lead strategic improvement projects from planning to sustainment.
• Support Hoshin Planning and align CI with business objectives.
• Establish KPI dashboards and project governance.

Skills

Lean Manufacturing

Six Sigma

DMAIC

VSM

Kaizen

Lean Leadership

Problem-solving

Cross-functional leadership

Education

Bachelor's Degree in Engineering or related

Tools

Statistical Analysis Tools

DMAIC Methodology

Job description

Continuous Improvement Manager Warsaw, Indiana
Job Ref: 41556

MANUFACTURING PLANT IN WARSAW INDIANA IS LOOKING FOR A CONTINUOUS IMPROVEMENT MANAGER. LOOKING FOR SOMEONE STRONG WITH MANAGING PROJECTS AND DRIVING IMPROVEMENTS IN A MANUFACTURING SETTING.

MUST HAVE AT LEAST 5 YEARS IN A MANAGEMENT ROLE, MUST HAVE A BACHELORS DEGREE.

SALARY RANGE: $90K-$120K

ONSITE POSITION

Continuous Improvement / Operational Excellence Manager

A leading global manufacturing company is seeking an experienced Continuous Improvement / Operational Excellence Manager to lead Lean transformation initiatives across its U.S. manufacturing operation. This is a high-impact leadership position focused on driving operational excellence, implementing Lean Six Sigma methodologies, and developing a culture of continuous improvement throughout the organization.

This role reports directly to executive leadership and will partner closely with manufacturing, engineering, quality, supply chain, and operations teams to improve safety, quality, productivity, delivery, and cost performance.

Key Responsibilities

• Lead the deployment of the company's Lean Manufacturing and Operational Excellence system throughout the facility.
• Drive Lean Six Sigma initiatives using DMAIC methodology to eliminate waste, reduce variation, and improve operational performance.
• Facilitate Kaizen events and continuous improvement workshops that deliver measurable business results.
• Coach and mentor production leaders, supervisors, engineers, and cross-functional teams on Lean principles and problem-solving techniques.
• Implement and sustain Standard Work, visual management, and daily management systems.
• Lead Value Stream Mapping (VSM) activities and identify opportunities to improve flow, reduce lead times, and optimize inventory.
• Develop and implement pull systems and takt-based manufacturing strategies.
• Utilize statistical analysis and data-driven decision making to improve manufacturing processes.
• Lead strategic improvement projects from planning through implementation and sustainment.
• Support Hoshin Planning (Strategy Deployment) and align improvement initiatives with business objectives.
• Establish KPI dashboards, project governance, and benefit tracking to ensure long-term sustainability.
• Promote a culture of accountability, employee engagement, and continuous improvement throughout the organization.

Qualifications

• Bachelor's Degree in Engineering, Industrial Engineering, Manufacturing, or another technical discipline.
• Six Sigma Green Belt required; Black Belt strongly preferred.
• 10+ years of experience leading Lean Manufacturing and Continuous Improvement initiatives in an industrial manufacturing environment.
• Demonstrated success leading Lean Six Sigma projects, Kaizen events, and operational transformation efforts.
• Strong experience with:
  • Lean Manufacturing
  • Six Sigma / DMAIC
  • Value Stream Mapping (VSM)
  • Standard Work
  • Pull Systems
  • Takt Time
  • Hoshin Kanri
  • Training Within Industry (TWI)
  • Root Cause Analysis
  • PDCA
• Excellent leadership, coaching, and change management skills.
• Strong analytical, presentation, and communication abilities.
• Spanish bilingual is a plus.
• Ability to travel as needed.

Preferred Industry Experience

Candidates with experience in one or more of the following industries are encouraged to apply:

• Automotive
• Industrial Manufacturing
• Foundry
• Chemical Processing
• Cement
• Rubber
• Medical Device
• Pharmaceutical
• Energy
• Heavy Manufacturing

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