Continuous Improvement Lead

The Kraft Heinz Company; Champaign (IL); On-site; USD 50,971 - 55,104; Full time

Job summary

The Kraft Heinz Company in Champaign Plant is seeking a CI Lead to own results for clean inspect and lube, centerline management, 5S and data integrity of the Oscar scrap elimination system. This role reports to the Operations and Continuous Improvement managers and requires hands-on leadership on the production floor.

Typical duties include leading analysis, developing countermeasures, coaching teams in problem solving, and driving daily PDCA cycles to reduce losses while complying with GMP and

Qualifications

• High School Diploma/GED required.

Responsibilities

• Facilitates the line loss analysis (waste elimination and yield improvement) and line throughput improvement plans.
• Leads transformation analysis and centerline definition and associated standard development
• Analysis daily and shift line data to identify and prioritize loss elimination opportunities
• Participates in internal audit program, food safety committee, and sanitary design team
• Spends time on the floor to gather information on stops, centerlines and changeovers over the past 24 hours
• Investigates initial root cause of top stops
• Begin to develop plan for the day for ownership areas
• Attend level 2 meetings
• Attend DDS meetings
• Discuss top stops and root cause. Establish countermeasures in plan for the day
• Ensure centerline completion and compliance. Create countermeasures on any outages
• Works with Process Owner, and Maintenance Lead to address sporadic losses
• Lead Universal Problem Solving to eliminate chronic losses for the line
• Manage centerline and Quality Daily Management Systems
• Perform all other duties as assigned by management
• Comply with all established GMP, Housekeeping guidelines, Housekeeping responsibilities and QRMP operating procedures
• Assist in the implementation of the QRMP program and acts as trainer of new associates
• Flexibility to adjust to shifts to work with employees from all shifts as required
• AM Step 2 qualified or demonstrate expertise in CIL, Basic Problem Solving (6W, 2H)
• Willingness to become Centerline Management System qualified within one month
• Willingness to become Green Belt qualified within one year
• Works overtime as necessary
• Performs other related duties as assigned

Skills

PDCA meetings

Root cause analysis

5S

CIL

CLM

FPQ

Problem solving

Coaching teams

Excel basics

Data analysis

Education

High School Diploma/GED

Tools

Excel

PowerPoint

Word

Matrics

ZPI

Job description

Job Description

JOB: CI Lead

RATE OF PAY: $37.26

SCHEDULE: 7:00a-3:00p

FLEXIBLE WORK WEEK

In addition to the following, employees are responsible for understanding the relevance and importance of the individual’s activities in contributing to food safety, and reporting situations that may impact food.

STATEMENT OF THE JOB:

Under the direction of the Operations Manager and Continuous Improvement Manager and with the support of management staff, the employee will follow these job descriptions as it relates to the job title. The employee will own results for clean inspect and lube, centerline management system, 5S system, integrity of process data and the Oscar scrap elimination system. This employee will actively participate in annual planning, weekly PDCA meetings, Daily Level 2 meetings. This employee will lead transformation analysis, center line definition and associated standard development. Develop control strategies to enable operators to respond to out of control situations. Leads root cause problem solving efforts on key chronic losses for the process. Coaches teams on CIL, CLM, 5S, FPQ, and Oscar systems execution. Coaches and develops teams by building problem solving skills within the process.

RESPONSIBILITIES:

Duties:

• Facilitates the line loss analysis (waste elimination and yield improvement) and line throughput improvement plans
• Leads transformation analysis and centerline definition and associated standard development
• Analysis daily and shift line data to identify and prioritize loss elimination opportunities
• Participates in internal audit program, food safety committee, and sanitary design team
• Spends time on the floor to gather information on stops, centerlines and changeovers over the past 24 hours
• Investigates initial root cause of top stops
• Begin to develop plan for the day for ownership areas
• Attend level 2 meetings
• Attend DDS meetings
• Discuss top stops and root cause. Establish countermeasures in plan for the day
• Ensure centerline completion and compliance. Create countermeasures on any outages
• Works with Process Owner, and Maintenance Lead to address sporadic losses
• Lead Universal Problem Solving to eliminate chronic losses for the line
• Manage centerline and Quality Daily Management Systems
• Perform all other duties as assigned by management
• Comply with all established GMP, Housekeeping guidelines, Housekeeping responsibilities and QRMP operating procedures
• Assist in the implementation of the QRMP program and acts as trainer of new associates
• Flexibility to adjust to shifts to work with employees from all shifts as required
• AM Step 2 qualified or demonstrate expertise in CIL, Basic Problem Solving (6W, 2H)
• Willingness to become Centerline Management System qualified within one month
• Willingness to become Green Belt qualified within one year
• Works overtime as necessary
• Performs other related duties as assigned

Working Conditions

• 40 hours per week/8 hours daily/5 days pers week
• Works overtime as required
• Flexibility to adjust shift schedule to work with employees on other shifts as required
• (Work is indoors, Primary production floor is wet, Secondary locations are occasionally wet, seasonal climate)
• Must wear following PPE (Personal Protective Equipment): (bump cap/hard hat, safety glasses, slip resistant shoes, ear plugs)

Physical Requirements:

• Frequent standing & walking required
• Prolonged periods working on feet and performing repetitive actions that entail frequent bending and stooping

Other requirements:

• Capable of learning intermediate Microsoft Excel, Microsoft Power Point, Microsoft Word, Matrics and ZPI skills
• Strong planning/organizational skills and communication skills
• Ability to understand and coach management systems including but not limited to CIL, CLM and 5S
• Ability to understand and write WINs, SOPs and OPLs
• Can effectively lead RCFA events

Education and Experience:

• High School Diploma/GED required

Benefits: Coverage for employees (and their eligible dependents) through affordable access to healthcare, protection, and savingfor the future, we offer plans tailored to meet you and your family’s needs. Coveragefor benefits will be in accordance with the terms and conditions of the applicable plans and associated governing plan documents.

Wellbeing: We offer events, resources, and learning opportunities that inspire aphysical, social, emotional, and financial well-being lifestyle for our employees and their families.

You’ll be able to participate in a variety of benefits and wellbeing programs that may vary by role, country, region, union status, and other employment status factors, for example:

• Physical - Medical, Prescription Drug, Dental, Vision, Screenings/Assessments
• Social - Paid Time Off, Company Holidays, Leave of Absence, Recognition, Training
• Emotional – Employee Assistance Program, Wellbeing Programs, Family Support Programs
• Financial – 401k,Life, Accidental Death & Dismemberment, Disability

Location(s)

Champaign Plant

Kraft Heinz is an Equal Opportunity Employer that prohibits discrimination or harassment of any type. All qualified applicants are considered for employment without regard to race, color, national origin, age, sex, sexual orientation, gender, gender identity or expression, disability status, protected veteran status, or any other characteristic protected by law. Applicants who require an accommodation to participate in the job application or hiring process should contact [e-mail].