Claremont Equipment Reliability Manager

Prysmian Group; Claremont (CA); On-site; USD 110,000 - 140,000; Full time

Job summary

Prysmian Group in Claremont, CA seeks an Equipment Reliability Manager to drive asset lifecycle improvements through data-driven analysis. You will lead technicians, manage reliability projects, and partner with Maintenance, Automation and Engineering to maximize uptime and safety.

This role requires a BS in Engineering and 5+ years of manufacturing/maintenance experience, with Lean/Six Sigma preferred. You will implement PM and PdM strategies and champion continuous improvement.

Qualifications

• Bachelor's degree in Engineering (BSME, BSEE or related field).
• At least five (5) years of manufacturing/engineering/maintenance experience.
• Lean/Six Sigma certification preferred.
• Strong data analysis skills and knowledge of statistical tools.
• Excellent communication and collaborative interpersonal skills.
• Experience with Lean tools (6S, Kaizen, Operational Excellence).
• Strong mechanical/electrical aptitude and problem-solving using RCA, FMEA, 5-Why.

Responsibilities

• Supervise Process Control Technicians to drive equipment reliability and improvements.
• Interview, hire, discipline, and develop subordinates per policy.
• Provide technical leadership for reliability improvements and initiatives.
• Lead reliability projects to improve uptime and effectiveness.
• Track production losses and maintenance costs to target failures.
• Develop PM and PdM strategies with predictive tools.
• Collaborate with Maintenance, Automation, Engineering and Operations to solve issues.
• Support continuous improvement across the facility.

Skills

Data analysis

Lean Six Sigma

Communication skills

Problem-solving

Leadership

RCA / FMEA

Education

Bachelor's degree in Engineering (BSME, BSEE, or related field)

Tools

Vibration analysis

Thermography

Ultrasonic testing

Oil analysis

Predictive maintenance tools

Job description

Prysmian is the world leader in the energy and telecom cable systems industry. Each year, the company manufacturers **thousands of miles of underground and submarine cables** and **systems for power transmission and distribution**, as well as **medium low voltage cables** for the construction and infrastructure sectors. We also produce a comprehensive range of **optical fibers, copper cables and connectivity** for **voice, video and data transmission** for the **telecommunication sector.**We are 30,000 employees, across 50+ countries. Everyone at Prysmian has the potential to make their mark; because whatever you do, wherever you are based, you will be part of a company that is helping transform the world around us. Make Your Mark at Prysmian!**Position:** ***Claremont Fiber Equipment Reliability Manager*****Reports To:** ***Claremont Facilities and Reliability Manager*****Summary of Position**The Equipment Reliability Manager is responsible for proactive identification, management, and improvement of equipment/asset lifecycles through the use of data-driven analysis of machine operation and associated failure modes.**Essential Duties and Responsibilities*** Supervises the activities of Process Control Technicians to drive equipment reliability and process improvements.* Responsible for interviewing, hiring, disciplining, and discharging personnel in accordance with company policies. Responsible for professionally developing subordinates.* Provide technical support and leadership in the area of equipment reliability improvement.* Lead equipment reliability excellence initiatives.* Generate and deploy equipment reliability projects to improve overall equipment uptime and effectiveness.* Track production losses and abnormally high maintenance costs to prioritize and eliminate frequently failing assets.* Participate in the Management of Change process as it relates to design, specification, and commissioning of new and/or modified equipment to ensure it is maintainable and reliable from day one.* Lead investigations into equipment failures to identify underlying causes and implement permanent solutions to prevent recurrence.* Work closely with Maintenance teams to develop and refine Preventive (PM) and Predictive (PdM) maintenance strategies using predictive tools like vibration analysis, thermography, ultrasonic, and oil analysis.* Work will technical and operations staff to identify and mitigate recurring equipment breakdown issues through analysis and development of strategies to prevent failure. + Maximize production equipment effectiveness, including: + Safety for employees operating equipment. + Maximizing equipment availability and uptime. + Readiness to support strategic business growth.* Collaborate regularly with Automation, Engineering, Operations and Maintenance personnel to resolve both short and long term issues. + Identify, implement, and/or support continuous improvement (CI) projects/efforts throughout the facility.**Qualifications**To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.* Excellent skills in coordinating efforts of diverse personnel* Education/Certification Requirements* Bachelors degree in Engineering (BSME, BSEE, or related field preferred).* At least five (5) years of manufacturing/engineering/maintenance experience* Lean/Six Sigma certification preferred.* Strong data analysis skills and knowledge of statistical tools* Excellent communication skills, with demonstrated collaborative interpersonal interactions* Exhibits energy and positive attitude to facilitate change (ie. Change Agent)* Well organized and disciplined in prioritization of responsibilities* Knowledge and consistent use of Lean tools (ie. 6S, Kaizen, Operational Excellence, etc...)* Strong mechanical/electrical aptitude and excellent problem-solving skills and tools utilization (ie. RCA, FMEA, 5-Why, etc...)* Demonstrate self-assured decision making and critical thinking in a complex and quick changing environment.* Ability to provide critical feedback, translating complex topics into simplified steps with a focus on facilitation and presentation**Physical Demands**The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.* Prolonged standing on the production floor* Bending and stooping required**Work Environment**This is a fast-paced work environment with consistent pressure to complete duties as outlined above which requires ability to manage multiple projects at a detailed level and provide support to many internal departments in a fast-changing environment. Many duties listed above are time-sensitive and have strict deadlines for completion.* Performs jobs under varying conditions (Dust, oil, grease, hot and humid temperatures, fumes, noise, etc.)* Wears proper PPE in the manufacturing area (Shoes, safety glasses, and hearing protection as required)* Required to enter walled containment areas and access roofs on an infrequent but as needed basis which will at times require working in areas that are uncomfortably hot or cold