Chemical Process Optimization Engineer

Torrey Holistics; Calhoun (GA); On-site; USD 110,000 - 150,000; Full time

Job summary

Polyventive is seeking an experienced chemical engineer to join the Operations team as a hands-on, results-driven change agent. You will design experiments, analyze real-time data, resolve production issues, and lead cost-effective projects to remove bottlenecks and improve safety and productivity across several plants in Georgia.

You will develop SOPs and process documentation, perform risk assessments, and collaborate with EH&S, R&D, and commercial teams to drive continuous improvement.

Qualifications

• Bachelor's degree required; Chemical Engineering preferred.
• 5+ years in chemical plant operations with batch processing exposure.
• Experience in process design, scale-up, and capital/project management.
• Lean and Six Sigma methodologies applied to manufacturing environments.
• Strong communication and data analysis skills; knowledge of OSHA/HAZMAT/EPA compliance.

Responsibilities

• Design experiments and analyze data to unlock throughput and reduce bottlenecks.
• Lead optimization projects across multiple plants within budget and schedule.
• Develop SOPs, process documentation, and technical reports for leadership.
• Conduct root cause analysis, implement corrective actions, and track results.
• Partner with EH&S and plant managers to strengthen safety culture.

Skills

Continuous improvement

Lean Manufacturing

Six Sigma Black Belt

Data analysis

Strong communication

Polymer chemistry knowledge

Education

BS in Chemical Engineering

Tools

Industrial automation

Controls design

Process simulation tools

Job description

Shape the way specialty chemicals are madeAt Polyventive, you’ll be the operations team’s go-to engineer for unlocking throughput, elevating safety, and scaling new formulations across our facilities in Northwest Georgia. Picture your day starting with a floor walk in Calhoun, a quick GEMBA huddle in Dalton, and an afternoon troubleshooting a batch anomaly in Rome—then wrapping with a briefing to leadership on your optimization plan.Role snapshotDepartment: OperationsReports to: VP, OperationsLocation: Calhoun/Dalton/Rome, GAWhat you’ll doYou will serve as a change agent—designing experiments, analyzing data, and resolving production issues in real time. You’ll lead cost-effective projects that remove bottlenecks, maximize asset utilization, and improve safety and efficiency. From process documentation and SOPs to executive-ready presentations, your communication will keep the entire organization aligned.Drive continuous improvement in safety, quality, and productivity across multiple plants.Plan and execute optimization initiatives that eliminate constraints on schedule and within budget.Design trials, conduct root-cause analysis, and implement robust corrective actions.Ensure all processes comply with environmental and safety regulations; perform risk assessments and deploy preventive measures.Scale up new products from lab to plant, validating batch operations for polymers, esters, surfactants, and acid/base handling.Collaborate with Commercial, R&D, Purchasing, and Transportation on cost-reduction programs.Partner with the EH&S Manager and Plant Managers to strengthen our safety culture and EH&S initiatives.Develop, maintain, and improve SOPs and process documentation; create technical reports and presentations for all levels.Own controllable and project costs, delivering to budget.Participate in—and when needed, lead—Incident Reporting, GEMBA, and 5S activities.What you bringBS in Chemical Engineering (preferred) or Mechanical Engineering with chemical manufacturing experience.5+ years in chemical plant operations with direct batch processing exposure.Background in process/equipment design, scale-up, and capital/project management with clear ownership for productivity.Lean Manufacturing and Six Sigma Black Belt preferred.Strong interpersonal and communication skills; exceptional quantitative and computing capability.Foundational knowledge of polymer chemistry.Working knowledge of OSHA, HAZMAT, and EPA regulations and compliance.Technical proficienciesContinuous improvement and Lean methods (including 5S and GEMBA)Writing and maintaining SOPsTroubleshooting industrial automation and controlsProcess engineering and process developmentDesign for Manufacturability (DFM)Quality control systemsMechanical design and engineering collaborationHigh-level operational and data analysisEngineering degree or equivalent technical trainingEmployment detailsBelow are policy statements included verbatim from the original posting:**FLSA Status**: ExemptWhere you’ll work**Work Environment:Work is typically performed in an inside, temperature-controlled environment. Works and travels throughout plant environment of varied temperatures and humidity, and wears personal protective equipment, as required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.Various operations in the plant generate noise, dust, vapor and fumes in the normal course of production. The Company has been and is committed to eliminating these conditions to the extent possible through the application of design engineering. The Company also provides a variety of safety equipment to keep all associates safe and within OSHA standards. The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job.About PolyventiveWe manufacture specialty chemicals and bring deep expertise in polymers, esters, surfactants, and acid/base systems. Your impact will be visible across multiple facilities and levels of the organization.