Process Engineer

CARR Machine & Tool, Inc.; Calhoun (GA); On-site; USD 75,000 - 95,000; Full time

Job summary

CARR Machine & Tool, Inc. is seeking a Process Engineer to enhance manufacturing processes at Polyventive. This role emphasizes driving process improvements across multiple facilities in Northwest Georgia, requiring strong technical expertise and collaborative skills.

The ideal candidate will have a BS in Chemical or Mechanical Engineering, with over 5 years of experience in chemical manufacturing. Responsibilities include leading optimization projects, safety compliance, and team collaboration.

Qualifications

• 5+ years of experience in chemical manufacturing.
• Prior experience in design, equipment processes, and project management.
• Six Sigma Black Belt and Lean Manufacturing preferred.

Responsibilities

• Drive continual improvements in process efficiency and safety.
• Conduct experiments, data analysis, and troubleshooting for production issues.
• Lead projects for optimization and constraint removal.

Skills

Continuous Improvement

Process Engineering

Lean Manufacturing Principles

Mechanical Design & Engineering

Quality Control Experience

Education

BS Degree in Chemical Engineering or Mechanical Engineering

Job description

Overview

The Process Engineer is a high-visibility role supporting all facets of manufacturing for Polyventive. Polyventive manufactures a variety of specialty chemicals and has significant expertise in polymers, esters, surfactants, as well as acid and base handling. The role will require a collaborative approach and delivery of optimization and efficiency improvements of multiple facilities in Northwest Georgia.

Essential Duties and Responsibilities

• Serve as a change agent within the Polyventive Operations team.
• Focus on driving process continual improvements in efficiency and safety.
• Conduct experiments, data analysis and troubleshooting for production issues.
• Lead projects that address optimization and removal of constraints that are completed in a timely and cost-effective manner.
• Prepare technical reports, process documentation and presentations for all levels of the organization.
• Ensure that all processes comply with safety and environmental regulations.
• Conduct risk assessments and implement appropriate safety measures.
• Drive the maximization of asset utilization within the Polyventive operations group.
• Lead process scale-up of new products.
• Work on cross-functional teams (including the Commercial, R&D, Purchasing and Transportation functions) to drive cost reduction initiatives.
• Team with EH&S Manager and facility Plant Managers to drive our safety culture and EH&S initiatives.
• Develop and maintain operating procedures for manufacturing processes.
• Manage plant controllable and project costs to budget.
• Participate and, as necessary, lead Incident Reporting, GEMBA and 5S programs.

Essential Qualifications and Skills

• BS Degree in Chemical Engineering or in Mechanical Engineering with chemical manufacturing experience
• 5+ years of experience
• Prior experience in design and equipment processes; scale up, ownership of productivity and capital investment project management.
• Six Sigma Black Belt and Lean Manufacturing preferred
• Direct experience in chemical plant batch operations
• Excellent interpersonal and communication skills
• Excellent computer and quantitative ability
• Knowledge of basic polymer chemistry
• Knowledge of OSHA, Hazmat and EPA Compliance & Regulations

Work Environment

Work is typically performed in an inside, temperature-controlled environment. Works and travels throughout plant environment of varied temperatures and humidity, and wears personal protective equipment, as required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions. Various operations in the plant generate noise, dust, vapor and fumes in the normal course of production. The Company has been and is committed to eliminating these conditions to the extent possible through the application of design engineering. The Company also provides a variety of safety equipment to keep all associates safe and within OSHA standards. The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job.

Proficiencies

• Continuous Improvement
• Standard Operating Procedures (SOPs)
• Troubleshooting Industrial Automation Equipment
• Process Engineering
• Design for Manufacturability (DFM)
• Quality Control Experience
• Mechanical Design & Engineering
• Lean Manufacturing Principles
• High-level Operations Analysis
• Engineering Degree
• Process Development