Casting / Metallurgical Engineer – Investment Casting

Stark Pharma Solutions Inc; Providence (RI); On-site; USD 90,000 - 120,000; Full time

Job summary

Stark Pharma Solutions Inc is seeking a Metallurgical Engineer with hands-on foundry experience to support metal casting operations at a Raynham, MA site, within a life sciences manufacturing context.

Responsibilities include process validation, statistical analysis, and tooling/gage activities; identify defects and drive quality improvements; must have hands-on foundry experience and be able to work with CMM, GD&T, and NX CAD/Windchill where applicable.

Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Metallurgy, Materials Science or related field.
• Minimum 3 years of mechanical or manufacturing engineering with hands-on foundry experience.
• Experience with investment casting, die casting, sand casting or forging operations.
• Working knowledge of metals, brazing and wax injection.
• Experience authoring and executing process validation protocols.
• Strong knowledge of GD&T, CMM and gaging.
• Statistical analysis experience, ideally Minitab; regulated manufacturing experience preferred.

Responsibilities

• Provide day-to-day manufacturing engineering support to foundry and casting operations.
• Support investment casting processes including wax injection, shell building, pouring, brazing and finishing.
• Troubleshoot casting defects and drive yield, scrap and process capability improvements.
• Author and execute process validation protocols (IQ/OQ/PQ) for casting equipment and processes.
• Support tooling, fixture and gage activities including design input, first article inspection and vendor coordination.
• Perform and interpret dimensional inspection using CMM and standard gaging methods; apply GD&T.
• Conduct statistical analysis using Minitab to support process characterization and validation.
• Partner with Quality, Maintenance and Operations on corrective actions, change control and documentation.

Skills

Foundry operations

GD&T

CMM

Gaging

Statistical analysis

Minitab

Education

Bachelor's degree

Tools

NX CAD

Windchill

Job description

About Company

Stark Pharma Solutions Inc is a life sciences staffing and consulting firm supporting pharmaceutical, biotechnology and medical device organizations across the United States. We place quality, validation, manufacturing and regulatory professionals with companies building and scaling FDA-regulated operations. Our clients range from established manufacturers to early-stage sites standing up their first quality systems.

Casting / Metallurgical Engineer Investment Casting

Job Summary

Our client, a medical device manufacturer in Raynham, Massachusetts , approximately 30 minutes from Providence is seeking a Metallurgical Engineer with hands‑on foundry experience to support metal casting operations. This is a floor‑facing role covering casting process support, tooling and gage activities, process validation and statistical analysis. Hands‑on foundry or investment casting experience is a mandatory requirement for this position. Easily commutable from Providence, Pawtucket, Woonsocket, Cranston, Attleboro, Taunton, Fall River, New Bedford and Brockton.

Responsibilities

• Provide day-to-day manufacturing engineering support to foundry and casting operations
• Support investment casting processes including wax injection, shell building, pouring, brazing and finishing
• Troubleshoot casting defects and drive yield, scrap and process capability improvements
• Author and execute process validation protocols (IQ/OQ/PQ) for casting equipment and processes
• Support tooling, fixture and gage activities including design input, first article inspection and vendor coordination
• Perform and interpret dimensional inspection using CMM and standard gaging methods; apply GD&T
• Conduct statistical analysis using Minitab to support process characterization and validation
• Partner with Quality, Maintenance and Operations on corrective actions, change control and documentation

Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Metallurgy, Materials Science or a related technical discipline
• Minimum 3 years of Mechanical or Manufacturing Engineering experience, with hands‑on foundry experience required
• Experience with investment casting, die casting, sand casting or forging operations
• Working knowledge of metals, brazing and wax injection
• Experience authoring and executing process validation protocols
• Strong working knowledge of GD&T, CMM and gaging
• Statistical analysis experience, ideally Minitab
• Medical device, aerospace or other regulated manufacturing experience preferred
• NX CAD and Windchill experience preferred
• Must be authorized to work in the United States without sponsorship, now or in the future
• W2 employment only