CAE Engineer

Wise Equation Solutions Inc.; Raymond (OH); On-site; USD 85,000 - 120,000; Full time

Job summary

Wise Equation Solutions Inc. seeks an experienced Automotive CAE Structural Analysis Engineer to perform FE modeling, nonlinear analysis, and fatigue life evaluation of vehicle body structures and subsystems.

You will develop high-quality meshes, use Abaqus for nonlinear analysis, and collaborate with design teams to improve strength and durability. You will also validate simulations against test data, investigate discrepancies, and present findings to stakeholders.

Qualifications

• 5–7 years of experience in automotive CAE structural analysis and durability engineering.
• Hands-on Abaqus experience for nonlinear structural analysis.
• Proficient in FE model building and meshing with ANSA or HyperMesh.
• Experience with nCode for fatigue life estimation.
• Knowledge of BIW, closures, chassis and suspension systems.
• Experience in CAE validation and test correlation.

Responsibilities

• Develop FE meshes and simulation models for complete vehicle structures and subsystems.
• Perform nonlinear structural strength analyses to evaluate stress and deformation.
• Build FE models using ANSA or HyperMesh and ensure model quality.
• Conduct fatigue life prediction and durability assessments using nCode.
• Validate CAE results against test data and investigate discrepancies.
• Identify weaknesses and propose design improvements with the team.
• Prepare technical reports and present findings to stakeholders.

Skills

Automotive CAE

Nonlinear analysis

Fatigue life evaluation

FE meshing

Test correlation

Tools

Abaqus

ANSA

HyperMesh

nCode

Job description

We are looking for an experienced Automotive CAE Structural Analysis Engineer to perform finite element (FE) modeling, nonlinear structural analysis, and fatigue life evaluation of automotive body structures, closures, and suspension components.

Key Responsibilities

• Develop high-quality FE meshes and simulation models for complete vehicle body structures, BIW, closures, chassis subsystems, and suspension components.
• Perform nonlinear structural strength analysis using Abaqus to evaluate stress, strain, deformation, and component performance.
• Build and prepare FE models using ANSA or HyperMesh, ensuring model quality and accuracy.
• Conduct fatigue life prediction and durability assessment using nCode.
• Validate CAE simulation results against physical test data and investigate discrepancies or component failures.
• Identify structural weaknesses and develop countermeasures in collaboration with design and engineering teams.
• Recommend design improvements to meet strength, durability, and performance requirements.
• Support the development and improvement of CAE methodologies and simulation processes.
• Prepare technical reports and present engineering findings and recommendations to stakeholders.

Required Skills and Qualifications

• 5–7 years of experience in automotive CAE structural analysis and durability engineering.
• Strong hands-on experience with Abaqus for nonlinear structural analysis.
• Proficiency in FE model building and meshing using ANSA or HyperMesh.
• Experience with nCode for fatigue analysis and life prediction.
• Strong knowledge of automotive BIW, closures, chassis, and suspension systems.
• Experience in CAE validation, test correlation, and structural failure investigation.
• Excellent analytical, problem-solving, communication, and presentation skills.