Avionics Electrical Integration Engineer — Manufacturing

Castelion Corporation; Town of Texas, Northern (WI, KY); Hybrid; USD 85,000 - 125,000; Full time

Job summary

Castelion Corporation seeks an Avionics Manufacturing Engineer, Electrical Integration to support the development and production of systems for long‑range hypersonic strike vehicles. This full‑time role may be based in Allen, Texas, or Torrance, California.

The engineer will translate electrical, mechanical, and thermal requirements into manufacturable processes, write work instructions, and collaborate with Design, Test, Quality, Planning, Supply Chain, and Production to ensure repeatable

Qualifications

• Bachelor's degree in electrical, mechanical, manufacturing, aerospace engineering, or a related technical field.
• 3+ years of experience in avionics, electronics, electrical integration, electro-mechanical assembly, or high-reliability manufacturing.
• Hands-on experience integrating PCBA or electrical components into mechanical assemblies.
• Ability to read electrical schematics, PCBA drawings, mechanical drawings, and manufacturing documentation.
• Willingness to travel up to 25%, extended hours and/or weekends as needed.

Responsibilities

• Develop and improve manufacturing processes for integrating PCBAs and electrical components into mechanical housings and higher-level avionics assemblies
• Write clear work instructions, visual aids, assembly procedures, and inspection criteria for avionics hardware
• Establish process controls for the installation of PCBAs, thermal interface materials, gaskets, fasteners, connectors, grounding features, and electrical interconnects
• Define and validate critical assembly parameters, including material placement, surface preparation, fastener torque, tightening sequence, compression, alignment, and cleanliness
• Partner with Design, Test, and Manufacturing Engineering to support the development of tooling, fixtures, automation, inspection methods, and production test equipment
• Review electrical schematics, PCBA drawings, mechanical drawings, bills of material, and assembly documentation to determine manufacturing requirements
• Provide manufacturability feedback related to assembly sequence, component access, connector routing, grounding, thermal management, tolerance stack-up, tooling access, and test access
• Troubleshoot electrical and electro-mechanical assembly issues and support root-cause investigations and corrective actions
• Support technicians during development and production builds and provide training on new or improved manufacturing processes
• Support the transition of avionics hardware from development builds into controlled, repeatable production
• Partner with Design Engineering, Test Engineering, Quality, Planning, Supply Chain, and Production to resolve manufacturing issues
• Improve first-pass yield, assembly time, workmanship, production flow, and process repeatability

Skills

Avionics experience

Troubleshooting

Schematic reading

Electrical/Mechanical integration

Education

Bachelor's degree in Electrical/Mechanical/Manufacturing/Aerospace engineering

Job description

Castelion Corporation seeks an Avionics Manufacturing Engineer, Electrical Integration to support the development and production of systems for long‑range hypersonic strike vehicles. This full‑time role may be based in Allen, Texas, or Torrance, California.

The engineer will translate electrical, mechanical, and thermal requirements into manufacturable processes, write work instructions, and collaborate with Design, Test, Quality, Planning, Supply Chain, and Production to ensure repeatable