Aviation Engine Test Systems & Controls Engineer

DeltaHawk Engines, Inc.; Racine (WI); On-site; USD 85,000 - 120,000; Full time

Job summary

DeltaHawk Engines, Inc. is seeking a hands-on Test Systems & Controls Engineer to design, assemble, program, and maintain data acquisition (DAQ) and automation control systems for our R&D and production test operations.

In this role, you will build and support engine test stands, dynamometers, and component test benches that validate the performance and reliability of advanced aviation combustion engines. You will work across the full development cycle - from selecting sensors, building

Qualifications

• BS in Electrical Engineering or related field with 3+ years' experience in test cell controls.
• Experience building and programming PLC- or PC-based data acquisition and control systems.
• Hands-on PID control and industrial automation experience.
• Sensor integration, signal conditioning, and electrical diagnostic equipment.
• Proficiency in Python, C++, or C# for test automation.

Responsibilities

• Design, build, wire, and commission data acquisition and control systems for engines.
• Select, calibrate, and integrate instrumentation and sensors.
• Configure DAQ modules for reliable interface with test hardware.
• Layout and assemble control panels with enclosures and DIN rails.
• Program PLCs and HMIs to automate test sequences and data logging.
• Set up industrial networking to ensure secure communication.
• Create and maintain electrical schematics, BOMs, and SOPs.
• Troubleshoot issues to minimize downtime.
• Maintain safe test cell operations per standards.

Skills

PLC programming

PID control

Sensor integration

DAQ systems

Electrical panel wiring

Python

C++

Education

BS in Electrical Engineering, Controls & Automation Engineering, Mechatronics

Tools

SolidWorks

Electrical schematic design tools

DMMs

Oscilloscopes

Signal generators

Industrial networking gear

Job description

DeltaHawk Engines, Inc. is seeking a hands-on Test Systems & Controls Engineer to design, assemble, program, and maintain data acquisition (DAQ) and automation control systems for our R&D and production test operations.

In this role, you will build and support engine test stands, dynamometers, and component test benches that validate the performance and reliability of advanced aviation combustion engines. You will work across the full development cycle - from selecting sensors, building