Automotive Plant GM: Lean Leader for Quality & Profit

True North Consultants, Inc.

Lexington (KY)

On-site

USD 180,000 - 260,000

Full time

14 days+

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Job summary

True North Consultants, Inc. is seeking a Plant General Manager to lead a major automotive manufacturing operation in Lexington, KY. This role drives production, quality, safety, delivery, and cost performance while building high‑performing teams.

The successful candidate will own P&L, implement Lean manufacturing, and oversee continuous improvement programs to deliver sustainable gains in quality, cost, delivery, and profitability.

Qualifications

  • Bachelor's degree in a relevant field required.
  • Proven experience leading a complex manufacturing plant or major operation.
  • Track record of delivering measurable improvements in quality, cost, delivery, safety, productivity, and profitability.
  • Working knowledge of automotive quality and launch methodologies (APQP, PPAP, FMEA, Control Plans, and structured problem-solving).
  • Strong background in Lean Manufacturing, continuous improvement, and operational excellence.
  • Experience leading new product and program launches in an automotive environment.
  • Strong plant financial management, budgeting, forecasting, cost control, and P&L responsibility.
  • Proven ability to lead, develop, motivate, and retain high-performing teams.
  • Excellent interpersonal, communication, leadership, and organizational skills.

Responsibilities

  • Provide leadership for plant operations across production, quality, engineering, maintenance, materials, safety, delivery, and cost.
  • Develop and execute operational strategies aligned with company objectives and customer requirements.
  • Ensure quality, delivery, productivity, cost, and customer satisfaction targets are met or exceeded.
  • Maintain ISO compliance and customer-specific quality systems.
  • Drive a culture of quality, accountability, and continuous improvement.
  • Lead Lean/Six Sigma initiatives and standard work to reduce waste and improve performance.
  • Analyze processes and metrics to improve efficiency, throughput, and profitability.
  • Establish KPIs and manage the annual operating plan, budget, and financial performance.
  • Manage monthly and annual P&L responsibility and cost control.
  • Lead new product launches and ensure successful program execution.

Skills

Lean Manufacturing
Continuous improvement
Quality systems
Financial management
Problem-solving
Leadership
Team development
Customer focus

Education

Bachelor's degree

Tools

APQP
PPAP
FMEA
Control Plans

Job description

True North Consultants, Inc. is seeking a Plant General Manager to lead a major automotive manufacturing operation in Lexington, KY. This role drives production, quality, safety, delivery, and cost performance while building high‑performing teams.

The successful candidate will own P&L, implement Lean manufacturing, and oversee continuous improvement programs to deliver sustainable gains in quality, cost, delivery, and profitability.

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