Automation & Process Improvement Engineer

Greene, Tweed & Co Limited

Selma (AL)

On-site

USD 65,000 - 90,000

Full time

14 days+

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Benefits offered by this job

Health insurance

401k savings plan

Life and disability insurance

Tuition assistance

Flexible spending accounts

Job summary

Greene Tweed, a multinational industry leader in polymer technology, seeks an engineer to identify and implement process improvements and automation, collaborating across functions to improve efficiency, safety, and product quality. The role emphasizes data-driven decision making, SPC, and capital projects management within a fast-paced manufacturing environment.

Ideal candidates have a technical engineering background with 0–3 years in manufacturing, knowledge of CAD, PLC/HMI control, and

Qualifications

Bachelor’s technical degree, engineering discipline preferred.
0–3 years of experience in a manufacturing setting.
Knowledge of process optimization and automation techniques, Lean manufacturing principles, Six Sigma methodologies, and statistical analysis.
Proficiency in process analysis, process modelling, statistical analysis, and simulation software.
Mechanical design experience is highly preferred, including working knowledge of electrical engineering codes and standards.
Experience in implementing control methodology in PLC and HMI platforms required.
Ability to read, interpret, and draft control system and electrical wiring schematics necessary.
Working knowledge of CAD design requirements.
Problem-solving and analytical skills with the ability to identify and resolve complex process issues.
Working knowledge of process safety, risk assessment, and compliance with regulatory standards.
Effective communication and interpersonal skills to collaborate with cross-functional teams and stakeholders.
Ability to manage multiple projects simultaneously and meet deadlines in a fast-paced environment.
Ability to travel (domestic & international) 10% varying depending on demand.

Responsibilities

Identify and implement process improvements and automation to reduce cost, minimize waste, increase efficiency, and improve safety.
Collaborate with cross-functional teams to ensure smooth integration of new processes, technologies, and equipment.
Continuously monitor and analyze process data to identify trends and propose solutions for process improvement.
Utilize process capability studies, statistical analysis, and data-driven decision-making to achieve operational excellence and meet production targets.
Ensuring compliance with safety, environmental, and regulatory requirements in all engineering and automation activities.
Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement, and recommending appropriate solutions.
Design and implement process optimization strategies to enhance efficiency, reduce cycle time, and improve product quality.
Develop and manage capital projects related to process improvement and automation.
Provide engineering designs to include equipment layouts, sizing, specification, selection, mechanical piping drawings, electrical drawings, bill of materials, bid package drawings, etc.
Work with the supply chain to manage the procurement of any equipment, supplies, and services related to projects.
Collaborate with engineering, production, and quality assurance teams to develop and implement standard operating procedures (SOPs) and work instructions.
Monitor and analyze process performance metrics, such as cycle time, yield, and scrap rate to develop strategies that meet or exceed targets.
Identify and implement process control measures, including statistical process control (SPC) techniques, to ensure consistent quality and reduce process variation.
Provide technical support and troubleshooting expertise to resolve process-related issues and improve overall equipment effectiveness (OEE).
Lead process validation activities, including protocol development, execution, and documentation to ensure compliance with regulatory requirements.
Participate in cross-functional teams to drive root cause analysis, corrective actions, and preventive measures.
Provide training and guidance to production teams on new processes, procedures, and equipment to ensure successful implementation and operation.
Stay up to date with the latest advancements in process improvement and automation engineering technologies, methodologies, and best practices.