Process Improvement and Automation Engineer

Greene, Tweed & Co Limited; Selma (AL); On-site; USD 65,000 - 90,000; Full time

Benefits offered by this job

Health insurance

401k savings plan

Life and disability insurance

Tuition assistance

Flexible spending accounts

Job summary

Greene Tweed, a multinational industry leader in polymer technology, seeks an engineer to identify and implement process improvements and automation, collaborating across functions to improve efficiency, safety, and product quality. The role emphasizes data-driven decision making, SPC, and capital projects management within a fast-paced manufacturing environment.

Ideal candidates have a technical engineering background with 0–3 years in manufacturing, knowledge of CAD, PLC/HMI control, and

Qualifications

• Bachelor’s technical degree, engineering discipline preferred.
• 0–3 years of experience in a manufacturing setting.
• Knowledge of process optimization and automation techniques, Lean manufacturing principles, Six Sigma methodologies, and statistical analysis.
• Proficiency in process analysis, process modelling, statistical analysis, and simulation software.
• Mechanical design experience is highly preferred, including working knowledge of electrical engineering codes and standards.
• Experience in implementing control methodology in PLC and HMI platforms required.
• Ability to read, interpret, and draft control system and electrical wiring schematics necessary.
• Working knowledge of CAD design requirements.
• Problem-solving and analytical skills with the ability to identify and resolve complex process issues.
• Working knowledge of process safety, risk assessment, and compliance with regulatory standards.
• Effective communication and interpersonal skills to collaborate with cross-functional teams and stakeholders.
• Ability to manage multiple projects simultaneously and meet deadlines in a fast-paced environment.
• Ability to travel (domestic & international) 10% varying depending on demand.

Responsibilities

• Identify and implement process improvements and automation to reduce cost, minimize waste, increase efficiency, and improve safety.
• Collaborate with cross-functional teams to ensure smooth integration of new processes, technologies, and equipment.
• Continuously monitor and analyze process data to identify trends and propose solutions for process improvement.
• Utilize process capability studies, statistical analysis, and data-driven decision-making to achieve operational excellence and meet production targets.
• Ensuring compliance with safety, environmental, and regulatory requirements in all engineering and automation activities.
• Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement, and recommending appropriate solutions.
• Design and implement process optimization strategies to enhance efficiency, reduce cycle time, and improve product quality.
• Develop and manage capital projects related to process improvement and automation.
• Provide engineering designs to include equipment layouts, sizing, specification, selection, mechanical piping drawings, electrical drawings, bill of materials, bid package drawings, etc.
• Work with the supply chain to manage the procurement of any equipment, supplies, and services related to projects.
• Collaborate with engineering, production, and quality assurance teams to develop and implement standard operating procedures (SOPs) and work instructions.
• Monitor and analyze process performance metrics, such as cycle time, yield, and scrap rate to develop strategies that meet or exceed targets.
• Identify and implement process control measures, including statistical process control (SPC) techniques, to ensure consistent quality and reduce process variation.
• Provide technical support and troubleshooting expertise to resolve process-related issues and improve overall equipment effectiveness (OEE).
• Lead process validation activities, including protocol development, execution, and documentation to ensure compliance with regulatory requirements.
• Participate in cross-functional teams to drive root cause analysis, corrective actions, and preventive measures.
• Provide training and guidance to production teams on new processes, procedures, and equipment to ensure successful implementation and operation.
• Stay up to date with the latest advancements in process improvement and automation engineering technologies, methodologies, and best practices.

Skills

Process optimization

Lean manufacturing

Six Sigma

Statistical analysis

PLC/HMI experience

Cross-functional collaboration

Data analysis

Education

Bachelor's degree in engineering

Tools

CAD

Electrical wiring schematics

Job description

At Greene, Tweed, you'll find the cutting-edge technology, world-class polymer expertise and endless advancement opportunities you'd expect from a multi-national industry leader. You'll find them all in an environment that embraces diversity in people and opinions, moves decision making to the point of impact, and celebrates your success. If you enjoy continuous learning and are excited about working with and creating technological solutions, explore career opportunities with Greene, Tweed.

Essential Duties/Responsibilities

• Identify and implement process improvements and automation to reduce cost, minimize waste, increase efficiency, and improve safety.
• Collaborate with cross-functional teams to ensure smooth integration of new processes, technologies, and equipment.
• Continuously monitor and analyze process data to identify trends and propose solutions for process improvement.
• Utilize process capability studies, statistical analysis, and data-driven decision-making to achieve operational excellence and meet production targets.
• Ensuring compliance with safety, environmental, and regulatory requirements in all engineering and automation activities.
• Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement, and recommending appropriate solutions.
• Design and implement process optimization strategies to enhance efficiency, reduce cycle time, and improve product quality.
• Develop and manage capital projects related to process improvement and automation.
• Provide engineering designs to include equipment layouts, sizing, specification, selection, mechanical piping drawings, electrical drawings, bill of materials, bid package drawings, etc.
• Work with the supply chain to manage the procurement of any equipment, supplies, and services related to projects.
• Collaborate with engineering, production, and quality assurance teams to develop and implement standard operating procedures (SOPs) and work instructions.
• Monitor and analyze process performance metrics, such as cycle time, yield, and scrap rate to develop strategies that meet or exceed targets.
• Identify and implement process control measures, including statistical process control (SPC) techniques, to ensure consistent quality and reduce process variation.
• Provide technical support and troubleshooting expertise to resolve process-related issues and improve overall equipment effectiveness (OEE).
• Lead process validation activities, including protocol development, execution, and documentation to ensure compliance with regulatory requirements.
• Participate in cross-functional teams to drive root cause analysis, corrective actions, and preventive measures.
• Provide training and guidance to production teams on new processes, procedures, and equipment to ensure successful implementation and operation.
• Stay up to date with the latest advancements in process improvement and automation engineering technologies, methodologies, and best practices.

Required Minimum Qualifications

• Education/Certifications: Bachelor’s technical degree, engineering discipline preferred 0 – 3 years of experience in a manufacturing setting.
• Skills and Experience: Knowledge of process optimization and automation techniques, Lean manufacturing principles, Six Sigma methodologies, and statistical analysis.
• Proficiency in process analysis, process modelling, statistical analysis, and simulation software.
• Mechanical design experience is highly preferred, including working knowledge of electrical engineering codes and standards.
• Experience in implementing control methodology in PLC and HMI platforms required.
• Ability to read, interpret, and draft control system and electrical wiring schematics necessary.
• Working knowledge of CAD design requirements.
• Problem-solving and analytical skills with the ability to identify and resolve complex process issues.
• Working knowledge of process safety, risk assessment, and compliance with regulatory standards.
• Effective communication and interpersonal skills to collaborate with cross-functional teams and stakeholders.
• Ability to manage multiple projects simultaneously and meet deadlines in a fast-paced environment.
• Ability to travel (domestic & international) 10% varying depending on demand.

Select from drop down menus below to briefly summarize work environment and physical/mental requirements necessary.

Physical Requirements

• Standing Frequently (46-100%)
• Sitting Frequently (46-100%)
• Lifting Up to 25lbs without assistance
• Carrying Up to 25lbs without assistance
• Walking Occasionally (16-45%)
• Hearing Ability to detect noises with or without corrective device(s)
• Vision Clarity of vision, with or without corrective lenses

Mental Requirements

• Problem Solving Frequently (46-100%)
• Making Decisions Ability to make decisions that have a significant impact
• Supervise Rarely (0-15%)
• Interpret Data Frequently (46-100%)
• Organize Frequently (46-100%)
• Read/Write Frequently (46-100%)
• Communication Frequently (46-100%)

Work Environment

• High Temperatures Rarely (0-15%)
• Low Temperatures Rarely (0-15%)
• Noises Moderate (business office with computers, printers and light office noises)
• Fumes Exposure Rarely (0-15%)

Job Environment: Select from drop down menus below to briefly summarize work environment and physical/mental requirements necessary.

This position requires U.S. Person status as defined by applicable law for authorized access to data controlled under the International Traffic in Arms Regulations (ITAR). A U.S. Person includes U.S. Citizens, U.S. Nationals, lawful permanent residents, and workers granted refugee or asylum status in the United States.

Note: This Job Description in no way states or implies that these are the only duties to be performed by the employee occupying this position. Employees will be required to follow any other job‑related instructions and to perform any other job‑related duties requested by the Supervisor. All requirements are subject to change and updates.

We also provide eligible employees with a competitive benefits package that includes health insurance, flexible spending accounts, health savings account, 401k savings plan, life and disability insurance, tuition assistance and more, to meet the diverse needs of all employees and their family members.

Equal Opportunity Employer: Greene, Tweed is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, gender, sexual orientation, gender identity, national origin, age, physical or mental disability, veteran status, or any other federally protected class.

Drug Free Workplace: Greene, Tweed is a Drug Free Workplace. Employment is contingent upon successful completion of a pre‑employment drug screening and background investigation subject to federal, state, and local laws.

NOTE: Greene, Tweed is not seeking assistance or accepting unsolicited resumes from search firms for employment opportunities, unless they have a written agreement for the position they are contacting us about. Regardless of past practice, all resumes submitted by search firms to any employee at GT without a valid written search agreement in place for that position will be deemed the sole property of Greene, Tweed, and no fee will be paid in the event the candidate is hired by Greene, Tweed as a result of the referral or through other means.

Where Inspiration Drives Innovation At Greene Tweed we believe that our true capability as a technology-focused company comes from our employees. Every customer challenge is solved by a team, and members are engaged across departments. From engineering and manufacturing, to sales and marketing, we work together using cutting-edge technology to assess problems, recommend solutions, and bring them into reality. The tools of social business bring voices from around the world together in collaboration. And advanced capabilities such as FEA and state-of-the-art laboratories allow for comprehensive testing, analysis, and predictive modeling. Our manufacturing facilities expand the limits of possibility in fabrication. And embedded Lean Six Sigma upholds the highest levels of quality and efficiency during production. This process of development is fundamental to Greene Tweed’s ability to solve critical challenges. And it means going beyond the right tools, and seeking out the right people.