Automation Controls Engineer – PLC, HMI & Systems Improvement

Universal Logistics Holdings, Inc.; Cloverdale (VA); On-site; USD 75,000 - 95,000; Full time

Job summary

Westport Axle Co. is seeking a Controls Engineer to support Volvo manufacturing operations in Cloverdale, VA. You will manage PLC/automation systems, troubleshoot, and drive uptime and efficiency across production lines.

The role requires hands-on experience with PLC platforms, HMIs, VFDs, sensors, and electrical schematics, with strong analytical and communication skills to collaborate across Operations and Maintenance teams.

Qualifications

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, Automation Engineering, or related field.
• 1–5 years of experience in controls, automation, manufacturing, or industrial engineering.
• Experience troubleshooting PLC-controlled equipment in manufacturing, logistics, or distribution.
• Knowledge of PLC platforms such as Allen-Bradley or Siemens.
• Ability to read electrical schematics, wiring diagrams, and technical drawings.
• Strong analytical and problem-solving skills.
• Excellent communication and project management abilities.
• Proficiency in Microsoft Office.
• Ability to work independently and across departments.
• Flexibility to support off-shift projects.

Responsibilities

• Support and maintain PLC, HMI, and automated material handling systems throughout the facility.
• Troubleshoot controls, electrical, and automation-related issues to minimize downtime and improve system reliability.
• Program, modify, and optimize PLC logic as operational needs evolve.
• Monitor equipment performance and identify opportunities to improve uptime, throughput, and efficiency.
• Support preventive and predictive maintenance programs for automated systems and controls equipment.
• Develop and maintain controls documentation, wiring diagrams, process flows, and equipment specifications.
• Partner with Operations and Maintenance teams to resolve production and material flow challenges.
• Support new equipment installations, system upgrades, and process automation projects.
• Conduct root cause analysis for recurring equipment failures and implement long-term corrective actions.
• Drive continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
• Assist in commissioning and startup activities for new automation and controls systems.
• Coordinate with outside vendors, contractors, and customer engineering teams on technical projects.
• Provide technical training and support to maintenance and operations personnel.
• Ensure compliance with customer requirements, company standards, and applicable safety regulations.

Skills

Analytical thinking

Problem-solving

Project management

Communication skills

Education

Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, Automation Engineering, or related field

Tools

Allen-Bradley PLCs

Siemens PLCs

HMIs

VFDs

Electrical schematics

Industrial networks

Job description

Westport Axle Co. is seeking a Controls Engineer to support Volvo manufacturing operations in Cloverdale, VA. You will manage PLC/automation systems, troubleshoot, and drive uptime and efficiency across production lines.

The role requires hands-on experience with PLC platforms, HMIs, VFDs, sensors, and electrical schematics, with strong analytical and communication skills to collaborate across Operations and Maintenance teams.