Aerospace Mechanical Engineering Intern: UAV Prototyping

BlueHalo; Moorpark (CA); On-site; USD 30,000 - 39,000; Full time

Benefits offered by this job

Relocation assistance

Housing reimbursement

Job summary

AeroVironment in Moorpark, CA is seeking an Aeromechanical Engineering Intern to join an Integrated Product Team and gain hands-on experience in the design, prototyping, and testing of UAV mechanical systems.

You will work with experienced engineers, applying academic knowledge to real aerospace challenges in a collaborative, mission-driven environment. This is a 12-week onsite program for motivated students or recent graduates.

Qualifications

• Pursuing a Bachelor’s degree in Mechanical or Aerospace Engineering.
• SolidWorks experience for 3D modeling and assemblies.
• Foundational understanding of mechanics, dynamics, thermodynamics, and materials.
• Interest in air vehicles, robotics, or electromechanical systems.
• Proficiency with Microsoft Office tools (Excel, Word, PowerPoint).
• Strong problem‑solving and communication skills.
• Willingness to learn and contribute to team efforts.

Responsibilities

• Assist in design and development of airframe structures and components for UAVs.
• Create and modify 3D CAD models and assemblies using SolidWorks.
• Support basic mechanical analysis with guidance from senior engineers.
• Participate in prototype fabrication, 3D printing, and lab testing.
• Help create and revise drawings, BOMs, and documentation per standards.
• Contribute to technical presentations and design reviews.
• Learn about trade‑offs, materials selection, and integration with multi‑disciplinary systems.
• Support design improvements and troubleshooting on current programs.

Skills

SolidWorks CAD

MS Office (Excel/PowerPoint)

Strong problem solving

Communication skills

Willingness to learn

Mechanics fundamentals

Air vehicle interest

Education

Bachelor's degree in Mechanical Engineering or Aerospace Engineering

Tools

SolidWorks EPDM

MATLAB

Agile PLM

3D printing

GD&T

FEA basics

Job description

AeroVironment in Moorpark, CA is seeking an Aeromechanical Engineering Intern to join an Integrated Product Team and gain hands-on experience in the design, prototyping, and testing of UAV mechanical systems.

You will work with experienced engineers, applying academic knowledge to real aerospace challenges in a collaborative, mission-driven environment. This is a 12-week onsite program for motivated students or recent graduates.