Advanced Microfabrication Engineer: Precision Interconnects

Amphenol Corporation

Yocumtown (PA)

On-site

USD 90,000 - 130,000

Full time

5 days ago

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Job summary

Amphenol Communications Solutions (ACS), a division of Amphenol Corporation, seeks an Advanced Microfabrication Technology Engineer to join the High Speed Products Group in Etters, PA. You will evaluate and optimize microfabrication processes for high-precision connectors and micro-assembly components, leading lab and pilot-scale experiments aimed at next-generation telecom/datacom products.

The role requires 2+ years in microfabrication, expertise in multiple microfabrication methods, and

Qualifications

Bachelors in Engineering or related field; Masters/PhD preferred.
2+ years of industry experience in microfabrication and/or micro-scale manufacturing/assembly.
Hands‑on knowledge of multiple microfabrication methods such as lithography/patterning, laser micromachining, micro-EDM, micro-stamping, electroforming/plating, micro‑injection molding.
Experience developing and qualifying processes for very small components, including tolerance management, fixturing, and part handling.
Experience with joining and micro-assembly techniques such as laser welding, micro-soldering, adhesives, crimping/swaging, and precision mechanical assembly.
Proficiency in data analysis tools (MS Excel, Minitab, MATLAB) and statistical problem solving (DOE, capability, MSA).
Familiarity with metrology and characterization techniques (optical microscopy, profilometry, cross-sectioning/SEM) and linking micro-scale variation to performance.
Experience interfacing with suppliers and equipment vendors; translating R&D learning into scalable production.
Ability to collaborate with tooling and automation teams; solid modeling tools experience.

Responsibilities

Evaluate, develop, and optimize micro-fabrication processes for high-precision interconnect components.
Lead lab and pilot-scale experiments to prototype microfabrication and micro-assembly tech for next-gen products.
Develop and qualify micro-assembly processes for very small parts, including fixturing and alignment strategies.
Assess and apply multiple microfabrication methods (photolithography, laser micromachining, micro-EDM, etc.).
Define process windows and characterization plans to ensure repeatable manufacturing outcomes.
Support metrology and characterization and correlate feature quality to performance.
Perform root cause analysis and corrective actions for yield and reliability issues.
Collaborate with Development, NPI, Signal and Mechanical Integrity teams to translate designs into manufacturable microsolutions.
Interface with suppliers, tool shops, and universities for qualification and scale-up to manufacturing.
Document findings and communicate recommendations to stakeholders.