Advanced Manufacturing Engineer

Aptiv; Warren (OH); On-site; USD 75,000 - 95,000; Full time

Job summary

Aptiv in Warren, Ohio, is seeking an Advanced Manufacturing Engineer to join the Champion Technical Center. You will collaborate with Product Engineering, Operations, Manufacturing, and Suppliers to mature new products from prototype to production, designing processes, tooling, and tech upgrades.

This hands-on role requires problem solving, data-driven decisions, and implementing manufacturing technologies to improve quality, efficiency and scalability.

Qualifications

• Bachelor's degree in Mechanical Engineering, or related discipline.
• 1–2 years in manufacturing equipment, fixtures, or processes.
• Experience in a manufacturing environment with cross-functional teams.
• Strong problem-solving and continuous improvement mindset.
• Ability to visualize processes and interactions of components.
• Proficiency with CAD tools: SolidWorks, Solid Edge, AutoCAD, NX.

Responsibilities

• Develop manufacturing processes from prototype to serial production.
• Design and implement tooling and fixturing for development and production.
• Lead projects to improve processes, equipment, and methods.
• Incorporate advanced manufacturing technologies into Aptiv products.
• Create and maintain work instructions and project status updates.
• Estimate manufacturing processes and contribute to SOWs for industrialization.
• Collaborate with engineering, plants, and suppliers to execute projects.
• Drive supplier activities and ensure timely launch objectives.
• Use data-driven analysis to support engineering decisions.
• Ensure compliance with customer requirements and quality standards.

Skills

CAD software

Problem solving

Manufacturing processes

Quick learning

Data-driven analysis

Cross-functional collaboration

Technical communication

Project execution

Education

Bachelor's degree in Mechanical Engineering or related

Tools

SolidWorks

Solid Edge

AutoCAD

NX

Job description

About Aptiv

At Aptiv, we are shaping the future of mobility by developing technologies that make transportation safer, greener, and more connected. Our teams collaborate across engineering, manufacturing, and product development to deliver innovative solutions for the world’s leading automotive manufacturers.

About Aptiv

At Aptiv, we are shaping the future of mobility by developing technologies that make transportation safer, greener, and more connected. Our teams collaborate across engineering, manufacturing, and product development to deliver innovative solutions for the world’s leading automotive manufacturers.

The North American Connection Systems team is at the forefront of developing advanced manufacturing technologies and processes that transform product concepts into scalable, high-quality production solutions. If you are passionate about hands‑on engineering, innovation, and solving complex manufacturing challenges, we invite you to join us.

YOUR ROLE

We are seeking an Advanced Manufacturing Engineer to join our team at the Champion Technical Center in Warren, Ohio.

In this role, you will work closely with Product Engineering, Operations, Manufacturing, and Supplier partners to develop and industrialize new products from prototype through full-scale production. You will play a key role in designing manufacturing processes, developing tooling and fixturing, and introducing innovative technologies that improve product quality, efficiency, and scalability.

This is an excellent opportunity for an engineer who enjoys a hands‑on environment, thrives on problem solving, and is passionate about bringing new products and manufacturing technologies to life.

How You Will Contribute

You will partner with cross‑functional teams across Engineering, Manufacturing, Quality, and Supply Chain to develop robust manufacturing solutions that support both new product launches and continuous improvement initiatives.

In your daily work, you will:

• Develop manufacturing processes for new products from prototype through serial production.
• Design, develop, and implement tooling and fixturing solutions to support product development and manufacturing activities.
• Lead advanced manufacturing projects focused on improving existing processes, equipment, and production methods.
• Identify and incorporate leading‑edge manufacturing technologies into Aptiv products and operations.
• Create and maintain work instructions, process documentation, lessons learned, and project status updates.
• Develop manufacturing process estimates and contribute to Statements of Work (SOWs) for product industrialization activities.
• Collaborate with engineering teams, manufacturing plants, and suppliers to ensure successful project execution.
• Drive supplier activities, technical requirements, and project timelines to support launch objectives.
• Utilize data‑driven analysis to support engineering decisions and process improvements.
• Ensure compliance with customer‑specific requirements, internal quality standards, and manufacturing best practices.
• Support continuous improvement initiatives focused on safety, quality, efficiency, and cost optimization.

Key Skills And Qualifications

• Bachelor's degree in Mechanical Engineering, Mechanical Engineering Technology, Manufacturing Engineering, or a related discipline.
• 1-2 years of experience building, improving, repairing, or developing manufacturing equipment, fixtures, or processes.
• 1-2 years of experience working within a manufacturing environment and collaborating with cross‑functional teams.
• Strong problem‑solving skills and a passion for innovation and continuous improvement.
• Ability to visualize manufacturing processes and understand component interactions.
• Experience using CAD software such as SolidWorks, Solid Edge, AutoCAD, NX, or similar design tools.
• Ability to translate ideas into technical concepts, CAD models, prototypes, and production‑ready solutions.
• Strong analytical, organizational, and project execution skills.
• Excellent verbal and written communication skills.
• Ability to work effectively with individuals at all levels of the organization.
• Self‑motivated, adaptable, and capable of thriving in a fast‑paced environment.

Preferred Qualifications

• CAM software such as Mastercam, Trumpf TruTops, or similar platforms.
• Automated manufacturing equipment design and implementation.
• Ultrasonic welding technologies.
• Laser cutting and laser welding processes.
• Electrical connector component design or assembly processes.
• Design for Manufacturing (DFM) methodologies.
• Process Failure Mode and Effects Analysis (PFMEA).
• Advanced manufacturing automation and industrialization projects.
• Microsoft Office applications including Excel, Project, Outlook, Word, and Teams.

WORK ENVIRONMENT

• Full‑time on‑site role based at the Champion Technical Center in Warren, Ohio.
• Combination of office, laboratory, manufacturing facility, and supplier/customer interaction.
• Up to 10% travel may be required to support manufacturing plants, supplier assessments, technology evaluations, and project activities.
• Hands‑on involvement in prototype development, testing, tooling validation, and production support activities.

WHY JOIN APTIV?

• Work on innovative technologies that shape the future of mobility.
• Collaborate with industry‑leading engineers and manufacturing experts.
• Gain hands‑on experience developing cutting‑edge manufacturing solutions.
• Opportunities for career growth, technical development, and leadership advancement.
• Inclusive and collaborative work environment focused on innovation and continuous learning.
• Competitive compensation and comprehensive benefits package.

APPLICANT PRIVACY NOTICE

Your privacy is important to us. Aptiv complies with all applicable data privacy laws and regulations throughout the recruitment process.

Aptiv is an Equal Opportunity Employer committed to creating an inclusive workplace where all employees can contribute and succeed. We celebrate diversity and are committed to providing equal employment opportunities for all qualified applicants.

Join Aptiv and help create the technologies that power a safer, greener, and more connected future.

Privacy Notice - Active Candidates: https://www.aptiv.com/privacy-notice-active-candidates

Aptiv is an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, sex, gender identity, sexual orientation, disability status, protected veteran status or any other characteristic protected by law.