Sr. Mechanical Product Engineer

Aptiv PLC; Troy, Northern (MI, KY); Hybrid; USD 95,000 - 120,000; Full time

Benefits offered by this job

Private health care

Life and accident insurance

Paid Time Off

Relocation assistance

Learning and development opportunities

Discount programs

Recognition for innovation

Community volunteering

Tuition Reimbursement

Job summary

Aptiv is seeking a skilled Electrical Center (EC) design engineer to develop and validate electrical-mechanical assemblies for automotive applications in Troy, MI. You will use tools like Moldflow, FEA, and GD&T to ensure cost, performance, and manufacturability targets are met while coordinating with cross-functional teams.

The role requires strong English communication, time management, and a proactive approach to design reviews, validation, and customer presentations.

Qualifications

• Design of electrical-mechanical assemblies for automotive applications (fuse boxes, PDCs, PDBs, connectors, terminals, housings).
• Knowledge of automotive electrical system products including electrical centers, harnesses, connections, terminals.
• Materials and manufacturing methods for stamped metal, molded plastic components, PCBs.
• Interpret results of design analysis tools such as DFMEA, mechanical and thermal FEA, Moldflow, tolerance stacks.
• Excellent time management and prioritization.
• Assertive attitude and strong interpersonal skills.
• Proficient English speaking, reading and writing.
• Excellent oral and written communication skills.
• Excel proficiency.
• Knowledge of Siemens NX.

Responsibilities

• Develop Electrical Center (EC) products and assemblies using customer requirements and Aptiv standards.
• Lead the EC product development process, ensuring timely completion of internal design reviews.
• Create robust designs using analysis tools while meeting cost, performance, and manufacturing requirements.
• Apply GD&T to components and assemblies.
• Prepare Validation Plans, DFMEAs, test reports, and DFM review materials.
• Partner with Project Management to develop and manage timing plans for mechanical components.
• Coordinate with Manufacturing, Electrical, Systems Engineering, and Testing teams to meet requirements.
• Generate cost estimates, change orders, RFQs, and EC design documentation.
• Develop and deliver technical presentations to customers.
• Support customer design reviews, design validation activities, and vehicle/bench builds.

Skills

Electrical-mechanical design

Time management

Interpersonal skills

Communication skills

English proficiency

Tools

Siemens NX

Moldflow

DFMEA

FEA

MS Excel

Job description

We are Aptiv - a global technology company with 190,000 specialists in 46 countries. We develop innovative software and build the hardware to bring autonomous driving cars, advanced driver-assistance systems, connected vehicles and smart cities to life in a way that only we can. We work in partnership with almost all car manufacturers. Our sensors, systems and software can already be found in almost all passenger cars today.

With our deep domain expertise, Aptiv is developing solutions that solve our customers' toughest challenges. We are enabling the transition to software-defined vehicles supported by electrified and intelligently connected architectures – which will combine to power the future of mobility.

Why join Aptiv? You'll have the opportunity to work on cutting-edge applications, develop breakthrough technologies, and deliver innovative solutions to some of the world’s leading automotive brands. See your work come to life on the road—helping make mobility safer, greener, and more connected. Ready to shape the future of mobility with us?

WHY JOIN US?

• You can grow at Aptiv.Aptiv provides an inclusive work environment where all individuals can grow and develop, regardless of gender, ethnicity or beliefs.
• You can have an impact. Safety is a core Aptiv value; we want a safer world for us and our children, one with: Zero fatalities, Zero injuries, Zero accidents.
• You have support. We ensure you have the resources and support you need to take care of your family and your physical and mental health with a competitive health insurance package.

Major Job Responsibilities

• Develop Electrical Center (EC) products and assemblies using customer requirements, Aptiv EC design/process standards, best practices, and design guidelines.
• Lead the EC product development process, ensuring timely completion of internal design reviews.
• Create robust designs using analysis tools such as Mold Flow, FEA, thermal analysis, and tolerance stack analysis while meeting cost, performance, and manufacturing requirements.
• Apply GD&T to components and assemblies.
• Prepare Validation Plans, DFMEAs, test reports, and DFM review materials.
• Partner with Project Management to develop and manage timing plans for mechanical components and ensure deliverables are completed on schedule.
• Coordinate with Manufacturing, Electrical, Systems Engineering, and Testing teams to ensure mechanical component and assembly requirements are met.
• Generate cost estimates, change orders, RFQs, and other EC design documentation accurately and on time.
• Develop and deliver technical presentations to customers.
• Support customer design reviews, design validation activities, and vehicle/bench builds.

Specific Skills

• Skill and experience in the design of electrical-mechanical assemblies for automotive applications. Examples include electrical centers (aka fuse boxes, PDCs, PDBs), connector assemblies, electrical terminals, plastic housings and similar.
• Knowledge of automotive electrical system products including electrical centers, harness assemblies, connection systems, terminal systems, etc.
• Working knowledge of materials, design principles and manufacturing methods for plated stamped metal components, molded plastic components, printed circuit boards, etc.
• Ability to interpret the results of design analysis tools such as DFMEA, mechanical and thermal FEA, Moldflow, tolerance stacks, etc.
• Excellent time management and work prioritization skills
• Assertive attitude and strong interpersonal skills
• Proficient English speaking, reading and writing
• Excellent oral and written communication skills
• Capable Microsoft Office user proficient in Excel
• Working knowledge of Siemens NX

Preferred

• Product Design & Engineering experience with Electrical Center products
• Proficient in Siemens NX modelling & drafting
• Experience working in automotive on electrical/electronic/electromechanical products

YOUR BENEFITS AT APTIV:

• Private health care effective day 1 of employment
• Life and accident insurance
• Paid Time Off (Holidays, Vacation, Designated time off, Parental leave)
• Relocation assistance may be available
• Learning and development opportunities
• Discount programs with various manufacturers and retailers
• Recognition for innovation and excellence
• Opportunities to give back to the community
• Tuition Reimbursement

“Aptiv is an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, sex, gender identity, sexual orientation, disability status, protected veteran status or any other characteristic protected by law”

Privacy Notice - Active Candidates: https://www.aptiv.com/privacy-notice-active-candidates

Aptiv is an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, sex, gender identity, sexual orientation, disability status, protected veteran status or any other characteristic protected by law.

Privacy Notice - Active Candidates: https://www.aptiv.com/privacy-notice-active-candidates

Aptiv is an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, sex, gender identity, sexual orientation, disability status, protected veteran status or any other characteristic protected by law.