Evaluates manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; soliciting observations from technicians. He/she is responsible for their own safety, therefore must respect EHS regulations and ensure adherence to all Emerson trade compliance rules.
Job Description and Responsibilities
- Responsible for developing, modifying and maintaining manufacturing of cabinets.
- Initiate and develop solutions to problems that affect the yield.
- Adhere to Assembly Schedule and execute projects as agreed.
- Apply Lean methodologies for reducing cost of manufacturing by eliminating non-value-added operations.
- Conduct industrial engineering activities: time study, line layout and capacity study.
- Develop and ensure manufacturing documentation, cabinet books are accurate and maintained.
- Provide technical support in technicians training.
- Initiate, coordinate and lead other functional groups on engineering or other issues relating to manufacturing operations.
- Apply routine engineering and statistical tools and other problem‑solving methodologies in resolving manufacturing problems.
- Provide reports to management on the performance of production operations.
- Develop new process and optimize the current process to improve productivity and reduce cost.
- Continually evaluate and improve the flow of materials and products through manufacturing processes – continually review key process indicators for potential improvement.
- Have a very good understanding of international workmanship standards for mechanical assembly/wiring and be able to train wiring/assembly technicians when required.
- Develop a close working relationship with our integrator partners.
- Implement Dammam iCenter’s IMS processes/documentation throughout the project as required.
- Responsible for cabinet integration.
- Generate integration and assembly schedule and plan.
- Review and maintain project integration documents (BOM, Drawings).
- Manage and supervise project technicians.
- Review and upload BOM/Drawings.
- Follow up material ordering and delivery.
- Coordinate with other functions such as logistics, planning, procurement and quality.
- Coordinate with project team (Project manager and lead engineer).
- Conduct powering up the cabinets.
- Support Pre‑FAT/FAT and testing activities.
- Maintain project execution through the system (Oracle) until closing the sales order.
- Develop/implement new process and optimize the current process to improve productivity and reduce cost.
- Possess capability to work as quality engineer.
- Capable of working on multiple projects and tasks.
- Conduct internal audits and support external audits and facilities approval.
Basic Qualifications
- College/University Degree, preferably in Electrical Engineering or instrumentation.
- Graduate degree is a plus.
- 5 to 10 years’ experience.
- Languages: English (advanced); knowledge of other languages represents a plus.
- PC skills: MS Office, Internet.
- Capable of engaging at the most senior levels within Emerson and main key customers.
- Skillful application of contracting development and negotiations.
Control cabinet Manufacturing & Quality
- Customer input review and gap analysis.
- Bill of Material preparation.
- DeltaV hardware experience.
- FAT support experience preferred.
- Documentation.
- Tools.
- Standards.
Preferred Qualifications
- Knowledge of Microsoft Office – Word, Excel & PowerPoint.
- Knowledge of Oracle is advantageous.
Health & Safety
- Ensure effective leadership in HSE, leading by example and setting the direction for a successful health and safety program and creating a foundation for a positive safety culture.
- Discuss Health and Safety first or at least early on the agenda of every meeting.
- Ensure effective management of HSSE risks and impacts; report all hazards, incidents and near misses in line with the MEA Emerson HSE incident policy; active involvement in the investigation of accidents, near misses, incidents and ill health where required.
- Conduct all HSE training assigned to you as an employee.
- 100% utilization of the Emerson Safety App.
- Sets and maintains health and safety standards within the warehouse, this can involve inspecting facilities and equipment, promptly responding to reports of accidents and ensuring all areas are (incomplete).