Lead Operator

SA08 Blue Hydrogen Industrial Gases Company; Al Jubayl; On-site; SAR 250,000 - 450,000; Full time

Job summary

BHIG-Blue Hydrogen Industrial Gases in Saudi Arabia seeks a HYCO Lead Operator to manage day-to-day DCS and field operations of the HYCO facility, ensuring production targets, quality specs, and safety compliance.

You will operate the Steam Methane Reformer based hydrogen plant with CO2 removal, PSA, and membrane units, coordinate with shift teams, and support maintenance activities to sustain reliable operations.

Qualifications

• Bachelor's degree in chemical engineering or related field.
• Experience in DCS operation and field operation.
• Strong knowledge of process control and safety management.
• English communication skills required.

Responsibilities

• Operate the HYCO plant (SMR-based hydrogen) and associated units in a safe, efficient, and compliant manner.
• Monitor and control plant performance, SIS and Fire & Gas systems; execute change control and safe operation procedures.
• Lead a shift in absence of the Shift Supervisor and coordinate with maintenance and engineering teams.
• Ensure production targets and environmental regulations are met; maintain documentation and reporting to supervisors.

Skills

DCS operation

Field operation

Process control

Safety compliance

English proficiency

Problem solving

Education

Bachelor's degree in chemical engineering

Associate technical degree considered

Tools

Yokogawa Centum VP

Siemens PCS 7

Job description

At Air Products, we reimagine what's possible. By tapping into the motivation of our people and our collective experience, we create the ideas and innovations that drive us forward. When we come together - where every voice is heard and everyone knows they belong and matter - we create solutions that launch people into space, support lifesaving care in hospitals, and enable the construction of groundbreaking, world scale production facilities.

ABOUT THE COMPANY

BHIG-Blue Hydrogen Industrial Gases is a regional development and investment joint venture (JV) between Saudi Aramco and Air Products Qudra "APQ". Our company benefits from the combined strengths of two leading entities. BHIG is positioned to drive industrial innovation and operational excellence across Saudi Arabia and the region. BHIG focuses on supporting clean energy goals through low-carbon hydrogen production.

HYCO Lead Operator

HYCO Lead Operator, reporting to the HYCO Shift Supervisor, is accountable for the day-to-day DCS & Field Operation of HYCO facility, ensuring the production requirements set by the customer are achieved. HYCO Lead Operator is responsible for the safe, efficient and stable operation of the entire Hydrogen Manufacturing Unit from a centralized control room using DCS. This includes monitoring, controlling and optimizing to meet production targets, quality specifications and environmental regulations. This includes actively supporting plant performance, process optimization and production stability while maintaining strong focus on safety & compliance. The HYCO Lead Operator will execute daily tasks which include preparing and implementing safety work permits, LOTO, completing operations preventative maintenance activities, and assist the maintenance and engineering teams in preparing and executing corrective maintenance activities. Lead operator will handle the Shift lead responsibility in absence of Shift supervisor ensuring the business continuity.

PRINCIPAL ACCOUNTABILITIES

Safety, Health & Environment Maintain a safe & stable environment. Demonstrate leadership with all Company & Industry safe work processes to prevent all injuries. Ensure proper documentation is maintained for safety related activities. Enforce and adhere to all Safe Work Permits and Lock-out Tag-out and management of change procedures. Be the first line of response for process emergencies. Execute emergency operating procedures, initiate plant trips if necessary and direct field operators. Monitor status of Safety Instrumented System (SIS) and Fire & Gas Systems. Understand the cause & effect chart for all safety interlocks. Ensure all plant emissions (from reformer stack, vent streams) comply with environmental permits. Properly manage waste streams. Ensure the safety of all operations personnel by utilizing the BHIG Basic Safety Practice program. Technical & Operations Operate the Steam Methane Reformer based hydrogen plant with CO2 Removal section & CO2 compression, PSA with Tail Gas compression, Membrane Unit and related utilities as prescribed by the Work Instruction Procedures. Operate the pipeline network to supply Hydrogen, steam and CO2 to customers' pipelines safely and efficiently. Report production progress and plant status to the Shift Supervisor and suggest solutions for any shortfalls. Manage plant production efficiently based on input provided by Plant Management to ensure safety and reliability targets are met to achieve maximum profitability. Ensure BHIG standards, and global best practices for EH&S, productivity, reliability, quality, and overall customer services are met. Meet the customer's requirements regarding safety, reliability, product quality, and flexibility regarding product supply. Maintain customer communications and relationships at the board level, ensuring customer demand rates are satisfied while maximizing the efficiency and profitability of the facility. Follow the Site Work Instruction Manuals for production & supply of Product H2, CO2 & Steam along with other operating and maintenance procedures and checklists to meet the customer's satisfaction with safety, reliability, product quality, and flexibility of product supply while compliance with requirements. Maintain a relationship with the customers' counterparts from other Refinery Units where from BHIG either receiving Feedstock, Utilities & Power or supplying Hydrogen and Steam to different Refinery Units on a regular basis through Refinery Shift Superintendent to ensure alignment of expectations for BHIG and the customers current and future product demand. Constantly monitor all process variables (flows, temperatures, pressures, levels, analytical values) via DCS to ensure they are within defined operating limits. Manipulate control loops, setpoints and cascades to maintain sable operations of all integrated units.

MINIMUM REQUIREMENTS AND QUALIFICATIONS

Bachelor's degree in chemical, Mechanical, or Chemical Process Operations with 10 years' experience preferred. An Associate Technical Degree (2-year certificate) will be considered based on years of experience and competence. Experience in DCS Operation & Field Operation, with minimum of 5 years' Lead DCS Operations Experience in SMR based Hydrogen or Ammonia or Methanol or Syngas plant as DCS Operator. Proficiency with DCS platforms (e.g. Yokogawa Centum VP, Siemens PCS 7). Deep understanding of Chemical Engineering Principles, thermodynamics and process control. Wide technical knowledge in operations, engineering, and maintenance activities. Ability to maintain high level of awareness and make sound decisions under pressure. Strong problem solving and diagnostic abilities. Clear, concise and effective verbal and written communication. Proficiency in English speaking and writing. Ability to communicate with the customer at the board level daily. Able to communicate between operations and maintenance teams. Deep understanding of Chemical Engineering Principles, thermodynamics and process control. A strong commitment to employee involvement, team building and diversity.

Employee and Applicant Rights

Behind every success and innovation that has made a difference in the world, you will find a team of passionate people who helped make it possible. At Air Products, our talented people help each other and our customers thrive. To our colleagues, we are valued and respected teammates. To our customers, we are partners in creating value. To our communities, we are caring, involved neighbors and committed stewards of the environment.

We can offer opportunities like no other -and as we grow, so can you.