Manpower Resources India (P) Limited, a leading Executive Search company, offers services in Power, Steel, Infrastructure, Oil & Gas, Cement, Engineering space.
We have been mandated by a large conglomerate is into Electronics manufacturing business.
Job Title: AM(Shift Incharge) Central Crane Maintenance - Electrical
Qualification : Diploma / B.E. / B.Tech. in Electrical / Electrical & Electronics Engineering.
Experience : 5 + Yrs
Location: Saudi Arabia
Position Summary
The AM (Shift In-Charge) – Central Crane Maintenance – Electrical will be responsible for the electrical maintenance, troubleshooting, reliability and availability of cranes and material-handling equipment across the steel plant. .
Key Responsibilities
1. Shift Electrical Maintenance
- Supervise electrical maintenance activities of EOT/Overhead Cranes, Gantry/Goliath Cranes, Ladle Cranes, Charging Cranes and other material-handling equipment.
- Ensure maximum crane availability and minimum electrical breakdown hours.
- Attend and troubleshoot electrical breakdowns during the shift.
- Allocate manpower and maintenance jobs based on equipment criticality.
2. Crane Electrical System Maintenance
- Troubleshoot and maintain crane motors, drives, control panels, contactors, relays, PLCs, sensors and electrical protection systems.
- Handle electrical maintenance of:
- Hoisting mechanism
- Long-travel mechanism
- Cross-travel mechanism
- Crane control systems
- Limit switches and proximity sensors
- Pendant / radio remote control systems
- Power supply and conductor systems
- Cable reels and festoon systems
- Slip rings and collectors
- Maintain and troubleshoot AC/DC motors, VFDs, soft starters and motor control circuits.
- Ensure proper functioning of electrical interlocks and safety circuits.
3. PLC, Drives & Automation
- Troubleshoot crane PLC-based control systems and identify I/O, communication and control-related faults.
- Work with VFD/drive systems for hoisting, travelling and auxiliary crane movements.
- Diagnose drive faults, overcurrent, overload, overvoltage, encoder and communication failures.
- Troubleshoot PLC I/O modules, sensors, encoders, limit switches and proximity switches.
- Coordinate with automation/instrumentation teams for complex PLC and communication issues.
- Maintain crane control logic and electrical parameters as per OEM specifications.
4. Preventive & Predictive Maintenance
- Execute preventive maintenance schedules for crane electrical equipment.
- Conduct inspection of motors, panels, drives, cables, busbars, collectors, brakes and control circuits.
- Check insulation resistance, earthing, current, voltage, temperature and other electrical parameters.
- Monitor electrical equipment health and identify potential failures before breakdown.
- Maintain preventive-maintenance records and equipment history.
- Ensure timely replacement of critical electrical components.
5. Breakdown Analysis & Reliability
- Attend critical crane electrical breakdowns immediately to minimize production loss.
- Conduct Root Cause Analysis (RCA) for repetitive and major electrical failures.
- Identify recurring faults in motors, drives, PLCs, sensors, control panels and power-supply systems.
- Develop corrective and preventive actions to improve crane reliability.
- Monitor MTBF, MTTR, breakdown frequency and equipment availability.
6. Crane Safety Systems
- Ensure proper functioning of all crane electrical safety systems and interlocks.
- Inspect and maintain emergency stop circuits, overload protection, limit switches, anti-collision systems and warning systems.
- Ensure proper implementation of LOTO (Lockout/Tagout) before electrical maintenance.
- Ensure electrical isolation and discharge procedures are followed before working on equipment.
- Ensure compliance with plant electrical safety procedures and statutory requirements.
7. Team Management
- Lead Electrical Technicians, Electricians and contract maintenance personnel during the shift.
- Allocate manpower according to breakdown priority and equipment criticality.
- Guide technicians in electrical fault finding and troubleshooting.
- Conduct oolbox talks and safety briefings.
- Ensure proper shift handover, reporting and communication.
- Develop technical capability of the maintenance team.
8. Maintenance Planning & Spares
- Identify and monitor critical electrical spares for cranes.
- Ensure availability of VFDs, contactors, relays, PLC modules, sensors, encoders, motors, cables, fuses, breakers and control components.
- Coordinate with Stores/Purchase for timely availability of critical spares.
- Maintain minimum stock levels for critical crane electrical components.
- Support shutdown and major maintenance activities.