Senior E-Motor Process Engineer - Onsite in KSA

The PAC Group; Poznań; Sur place; PLN 438 000 - 563 000; Plein temps

Résumé du poste

The PAC Group is seeking Senior Process Engineers for a long‑term, on‑site project in the Kingdom of Saudi Arabia to support a greenfield e‑drive line covering e‑motor and inverter integration and end‑of‑line testing.

You will own process definitions, lead equipment commissioning and DOE activities, and drive ramp‑up to full‑volume production while ensuring quality, safety, and seamless collaboration with customers and suppliers on site.

Qualifications

• MSc or equivalent engineering degree in a relevant discipline.
• 5–10 years of process engineering experience in high‑volume manufacturing, ideally automotive.
• Hands‑on production‑floor ownership of a manufacturing process at rate.
• Strong knowledge of takt‑based manufacturing, cycle‑time analysis, line balancing, OEE, downtime reduction.
• English communication skills and willingness to relocate to Saudi Arabia.

Responsabilités

• Own the process definition for your assigned perimeter, including process flow, cycle-time allocation, parameter windows, control plans, PFMEA, work instructions, and change control from installation through stable-rate production.
• Lead equipment commissioning, SAT, process capability studies, and qualification runs; define and execute DOE activities to establish initial parameter windows.
• Deliver APQP and PPAP requirements for your assigned area.
• Engineer to takt by balancing stations and eliminating bottlenecks and micro‑stops.
• Drive the production ramp curve by converting scrap, rework, first‑pass yield, and downtime data into a prioritized improvement backlog and closing gaps to full‑rate production.
• Act as the first‑line technical escalation point for production, leading structured problem‑solving methodologies including 8D, 5-Why, Ishikawa, and Shainin.
• Make containment decisions in partnership with Production and Quality.
• Design and validate error‑proofing, including poka‑yoke, in‑line verification, torque and force‑displacement monitoring, and part traceability.
• Build the process data foundation through SPC on critical characteristics, MES and traceability systems, and statistical monitoring.
• Support customer and supplier interfaces, including sequenced JIT/JIS delivery requirements, customer‑specific requirements, supplier PPAP for incoming components, and problem‑solving with equipment and component suppliers.
• Contribute to safety and compliance activities involving high‑voltage work practices, permanent magnet handling, press and laser safety, chemical and adhesive handling, ergonomics, and EHS risk assessments.
• Train and coach production technicians and operators on process fundamentals, critical parameters, troubleshooting, and reaction plans.

Connaissances

Takt-based manufacturing

DOE

PFMEA & APQP

8D problem solving

Statistical analysis

MES/SCADA data integration

Process optimization

Formation

MSc or equivalent in Mechanical/Electrical/Mechatronic/Manufacturing/Industrial Engineering

Outils

Minitab

JMP

Python

R

MS Excel

Description du poste

The PAC Group is seeking Senior Process Engineers for a long‑term, on‑site project in the Kingdom of Saudi Arabia to support a greenfield e‑drive line covering e‑motor and inverter integration and end‑of‑line testing.

You will own process definitions, lead equipment commissioning and DOE activities, and drive ramp‑up to full‑volume production while ensuring quality, safety, and seamless collaboration with customers and suppliers on site.