BUSINESS_UNIT-1 Copper Manufacturing Dahej
BUSINESS_UNIT-2 Copper Manufacturing Dahej
BUSINESS_UNIT-3 Copper Manufacturing Dahej
Country India
Industry Manufacturing
Function Manufacturing Operations
Skills
Skill
Project Execution project engineering Project Management Project Delivery SAP
DXPF3.Bachelor of Engineering
CERTIFICATION
Job Description
Key Result Areas/Accountabilities
Supporting Actions
- Process & Plant Design Finalization
- Collaborate with licensors to finalize PFDs, P&IDs, HAZOP, SIL studies.
- Validate equipment sizing, metallurgy selection- Freeze process guarantees and design basis
- Equipment Procurement & FAT
- Review and approve technical specifications of critical and non-critical equipment.
- Participate in vendor evaluation, FAT, and QA/QC checks- Track and expedite manufacturing timelines
- Monitor erection of converter, drying/absorption towers, blowers, interconnecting ducts- Supervise acid-proof lining and anchoring.
- Coordinate electrical and instrumentation works (interlocks, DCS)
- Safety & Environmental Compliance
- Implement safety protocols for SO? handling and acid leaks- Coordinate with HSE team for risk assessments, interlocks, and emergency preparedness.
- Ensure environmental controls (mist eliminators, scrubbers) are functional
- Plan and supervise dry and wet commissioning activities.
- Execute trials of acid circulation, converter firing, and tail gas treatment.
- Monitor SO? emissions and adjust operating parameters.
- Heat Recovery System Integration
- Coordinate with utility and WHRB teams to align acid plant's steam and water systems.
- Ensure proper functioning of economizers, coolers, and condensers.
- Team Training & SOP Documentation
- Create and review SOPs for each unit operation (converter, towers, circulation pumps, acid storage).
- Conduct classroom and field training for engineers and operators.
- Facilitate simulator-based training, if applicable
- Budget & Schedule Adherence
- Track actual costs vs. budget in coordination with finance- Escalate delays or deviations proactively.
- Push vendors and contractors for timely delivery and progress
- Handover & Documentation Closure
- Ensure closure of all punch points- Collate QA/QC, test reports, commissioning logs, equipment manuals, SOPs.
- Coordinate with O&M for handover readiness and sign-off
Functional Skills
- Familiarity with environmental control systems (scrubbers, tail gas treatment, mist eliminators)
- Hands-on experience in EPC project lifecycle - from design review to commissioning
- Exposure to mechanical, civil, E&I engineering in chemical plants
- Working knowledge of safety systems, HAZOP, interlock logic, and emergency response
- Proficiency in tools like AutoCAD, MS Project/Primavera, and SAP (project module)