Senior Tetra Pak A3/Flex Packaging Tech - Lead Uptime

Farm Fresh Berhad

Negeri Sembilan

On-site

MYR 67,000 - 112,000

Full time

14 days+

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Benefits offered by this job

Medical Parking

Annual Leave

Group Hospitalisation Insurance

Job summary

Farm Fresh Berhad requires a senior technician to manage technical performance, uptime and food safety for the Tetra Pak A3/Flex filling line at Farm Fresh Enstek. The role covers A3/Flex filling and downstream equipment, ensuring stable aseptic operation, fast changeovers and strict GMP/HACCP/EHS compliance.

You will lead sterilisation, maintenance, and CIP/SIP cycles, drive key metrics, and coach junior technicians while coordinating with QA/QC.

Qualifications

Diploma or degree in mechanical, electrical, mechatronics, or food engineering.
Min 5–8 years hands-on experience on Tetra Pak A3/Flex filling machines in a dairy/beverage or liquid food environment.
Experience with downstream equipment: Helix straw applicator, CAP30F, CBP cardboard packer.
Strong working knowledge of aseptic processing, sterilisation cycles, CIP/SIP and aseptic-zone integrity.
Able to read P&IDs, electrical schematics and Tetra Pak OEM manuals.
Exposure to PLC / HMI fault-finding (Siemens / Allen-Bradley) and basic instrumentation.
Knowledge of GMP, HACCP, ISO 22000, HALAL and EHS standards.
Strong leadership, mentoring and problem-solving; able to lead a shift team.
Willing to work on rotating shift, weekends and public holidays.
Proficient in Bahasa Malaysia and English; competent in MS Office.

Responsibilities

Operate, monitor and maintain the Tetra Pak A3/Flex filling machine ensuring stable aseptic conditions and package integrity.
Operate and maintain downstream equipment: Helix straw applicator, CAP30F cap applicator and CBP cardboard packer; ensure tight integration with the FM.
Lead sterilisation, production, intermediate cleaning and CIP/SIP cycles of the line as per SOPs.
Execute fast, accurate product, packaging-material and format changeovers; minimise changeover time and packaging-material waste.
Diagnose and resolve mechanical, electrical, pneumatic and process issues on FM and DE; perform first-line repairs and escalate complex failures.
Plan and execute preventive maintenance, daily/weekly/monthly service kits and overhauls following service-management recommendations.
Monitor and drive key indicators: OEE, package integrity tests, MTBF, MTTR, waste, downtime reasons.
Maintain accurate documentation: shift logs, batch records, CIP/SIP records, package-integrity test results, spare-parts consumption.
Coach junior technicians and operators on safe operation, aseptic discipline and basic troubleshooting on FM, Helix, CAP30F and CBP.
Coordinate with QA/QC on package integrity tests, microbiological results, deviations and CAPA.