Senior Mechanical Design Engineer

Agensi Pekerjaan EPS Consultants Sdn Bhd; Kulai; On-site; MYR 150,000 - 190,000; Full time

Job summary

Agensi Pekerjaan EPS Consultants Sdn Bhd is seeking an experienced Mechanical Design Engineer to develop automation equipment for high-speed terminal stitching and connector assembly. You will lead concept to production handover, ensuring performance targets and cost effectiveness.

You will collaborate with Product Design, Process Engineering, Electrical Controls and Manufacturing to meet technical DFM requirements, with strong emphasis on reliability and manufacturability.

Qualifications

• Diploma or Bachelor's in Mechanical Engineering, Mechatronics, Manufacturing Engineering or a related discipline.
• Minimum 8 years of mechanical design or automation machine-development experience.
• Experience in high-speed terminal stitching, gang insertion or connector assembly equipment preferred.
• Experience in connector, electronics, semiconductor or high-precision manufacturing industry desirable.
• Proficient in 3D CAD tools such as CREO Direct or SolidWorks.
• Familiar with servo motors, pneumatic systems, linear-motion systems, indexing and cam mechanisms, feeders, sensors, machine vision and robotic handling.
• Strong analytical, troubleshooting, project-management and cross-functional communication skills.
• Knowledge of connector manufacturing processes including terminal stitching, insertion, assembly, laser welding, inspection, testing, stamping and insert moulding preferred.

Responsibilities

• Develop high-speed terminal stitching and insertion equipment, including terminal feeding, carrier-strip handling, cutting, positioning, insertion-depth control and inprocess detection
• Perform mechanical design activities, including machine concept development, 3D modelling, engineering drawings, tolerance analysis, mechanism calculations, component selection and design risk assessment
• Work closely with Product Design, Process Engineering, Electrical Controls, Manufacturing, Quality and suppliers to define equipment specifications and technical DFM requirements
• Lead machine-development projects from concept, fabrication and assembly through debugging, qualification and production handover, ensuring cycle time, yield, capability, reliability, cost and timeline targets achieved

Skills

Mechanical design

Automation machine development

3D modelling

Engineering calculations

Project management

Cross-functional communication

Education

Diploma/Bachelor's in Mechanical Engineering/Mechatronics/Manufacturing Engineering

Tools

CREO Direct

SolidWorks

Servo motors

Pneumatic systems

Linear-motion systems

Robot handling

Job description

Participate in the development of automation equipment, assembly machines, tooling and inspection systems for connector manufacturing. Design reliable and cost-effective automation machines, ensuring functionality, manufacturability, maintainability, safety and compliance with production requirements.

Responsibilities

Develop high-speed terminal stitching and insertion equipment, including terminal feeding, carrier-strip handling, cutting, positioning, insertion-depth control and inprocess detection

Perform mechanical design activities, including machine concept development, 3D modelling, engineering drawings, tolerance analysis, mechanism calculations, component selection and design risk assessment

Work closely with Product Design, Process Engineering, Electrical Controls, Manufacturing, Quality and suppliers to define equipment specifications and technical DFM requirements

Lead machine-development projects from concept, fabrication and assembly through debugging, qualification and production handover, ensuring cycle time, yield, capability, reliability, cost and timeline targets are achieved

Job Requirements

Diploma or Bachelor's in Mechanical Engineering, Mechatronics, Manufacturing Engineering or a related discipline

Minimum 8 years of mechanical design or automation machine-development experience, with a strong understanding of machine-design principles

Experience in designing high-speed terminal stitching, gang insertion or connector assembly equipment is strongly preferred

Experience in the connector, electronics, semiconductor or other high-precision manufacturing industry is desirable

Proficient in mechanical design, machine mechanisms, material selection, tolerance analysis, and engineering calculations

Proficient with 3D CAD tools such as CREO Direct or SolidWorks

Familiar with servo motors, pneumatic systems, linear-motion systems, indexing and cam mechanisms, feeders, sensors, machine vision and robotic handling

Knowledge of connector manufacturing processes, including terminal stitching, insertion, assembly, laser welding, inspection, testing, stamping and insert moulding, is preferred

Strong analytical, troubleshooting, project-management and cross-functional communication skills