Reliability Test Technician

Techman Electronics; Seberang Perai; On-site; MYR 33,000 - 61,000; Full time

Job summary

Techman Electronics is seeking a Reliability Test Technician to perform rigorous reliability testing and failure analysis in a controlled electronics lab. The role emphasizes test plan adherence, data integrity, and compliance with ESD and safety standards.

You will prepare samples, operate diverse testing equipment, and document observations while contributing to corrective actions and continuous improvement in product quality and reliability.

Qualifications

• Minimum 2 years hands-on experience in a Reliability Laboratory or electronics manufacturing environment.
• Experience with Cross Section Analysis, Dye & Pry Analysis, Vibration Testing, Mechanical Shock Testing, and Drop Testing.
• Familiarity with PCBA, SMT, EMS, or semiconductor manufacturing preferred.

Responsibilities

• Perform reliability testing per approved test plans and customer requirements.
• Prepare test samples, fixtures, and test setups.
• Conduct reliability and failure analysis testing including vibration, mechanical shock, drop, cross section, and dye & pry analyses.
• Operate, maintain, and verify lab equipment for testing readiness.
• Record and maintain accurate test data, inspection records, and lab documentation.
• Identify abnormal test conditions and report findings to the Reliability Engineer.
• Assist in failure analysis investigations and root cause analysis.
• Ensure calibration of equipment and 5S/ESD safety compliance.
• Support audits and participate in continuous improvement initiatives.
• Perform other duties as assigned by supervisor.

Skills

Analytical thinking

Troubleshooting

Documentation & reporting

Communication skills

Teamwork

Independent work

Education

Electronic Engineering

Electrical Engineering

Mechatronics

Manufacturing Engineering

Quality Engineering

Tools

Cross Section Analysis

Dye & Pry Analysis

Vibration Testing

Mechanical Shock Testing

Drop Testing

Test Equipment Maintenance

PCBA/SMT/EMS knowledge

MS Office (Excel, Word, PPT)

ESD control knowledge

Job description

The Reliability Test Technician is responsible for performing reliability testing and failure analysis to evaluate product quality and reliability in accordance with customer requirements, internal procedures, and applicable industry standards. The role includes sample preparation, laboratory testing, equipment operation, data collection, and documentation while ensuring compliance with quality, ESD, and safety requirements.

Key Responsibilities

Perform reliability testing in accordance with approved test plans, work instructions, customer requirements, and applicable standards.

Prepare test samples, fixtures, and test setups prior to testing.

Conduct reliability and failure analysis testing, including:

Vibration Testing

Mechanical Shock Testing

Drop Testing

Cross Section Analysis

Dye & Pry Analysis

Operate, maintain, and perform routine verification of reliability laboratory equipment to ensure proper functionality and testing readiness.

Monitor testing activities and ensure tests are completed according to established procedures and schedules.

Perform pre-test and post-test visual inspections and document observations.

Record, compile, and maintain accurate test data, inspection records, and laboratory documentation.

Identify abnormal test conditions, equipment issues, or product failures and promptly report findings to the Reliability Engineer.

Assist in failure analysis investigations and root cause analysis activities.

Ensure laboratory equipment is calibrated and maintained in accordance with the calibration schedule.

Maintain laboratory housekeeping in accordance with 5S, ESD, and safety requirements.

Comply with company Quality Management System (QMS), Environmental, Health and Safety (EHS), and laboratory procedures.

Support customer, internal, and external audits by preparing and maintaining required laboratory records.

Participate in continuous improvement initiatives to enhance laboratory efficiency, testing quality, and operational effectiveness.

Perform other duties as assigned by the supervisor.

Qualifications

Electronic Engineering

Electrical Engineering

Mechatronics

Manufacturing Engineering

Quality Engineering

or other related technical disciplines.

Minimum 2 years of hands-on experience in a Reliability Laboratory, Failure Analysis Laboratory, or electronics manufacturing environment.

Hands-on experience in the following testing methods is required:

Cross Section Analysis

Dye & Pry Analysis

Vibration Testing

Mechanical Shock Testing

Drop Testing

Experience in PCBA, SMT, EMS, or semiconductor manufacturing is preferred.

Knowledge & Skills

Good knowledge of electronic components, PCBA, and SMT manufacturing processes.

Strong understanding of reliability testing and failure analysis methodologies.

Proficient in Cross Section preparation and microscopic inspection.

Experience performing Dye & Pry analysis and Strain Gauge testing.

Ability to interpret engineering drawings, product specifications, and work instructions.

Good documentation and report writing skills.

Proficient in Microsoft Office applications (Excel, Word, and PowerPoint).

Knowledge of ESD control, laboratory safety, and 5S practices.

Good analytical, troubleshooting, and observation skills.

Good communication and interpersonal skills.

Ability to work independently and collaboratively in a team environment.

Preferred Knowledge

IPC standards (e.g. IPC-A-610, IPC-9704)

JEDEC reliability testing standards

Environmental and mechanical reliability testing

Failure analysis methodologies

ISO 9001 Quality Management System

IATF 16949 requirements

Working Conditions

Laboratory and electronics manufacturing environment.

Frequent handling of electronic assemblies, laboratory instruments, and testing equipment.

Compliance with Personal Protective Equipment (PPE), ESD, and laboratory safety requirements.

May be required to work overtime to support testing schedules and customer requirements.