Process Engineer: Oil & Gas Design & Safety

Toyo Engineering & Construction Sdn Bhd; Kuala Lumpur; On-site; MYR 90,000 - 120,000; Full time

Job summary

Toyo Engineering & Construction Sdn Bhd, a leading EPCC contractor in Malaysia, seeks a Process Engineer for Oil & Gas, Petrochemical and Refinery projects. You will perform process design, calculations, simulations and generate engineering deliverables, ensuring safety, practicality and cost-effectiveness while meeting client specs.

You will collaborate with multidisciplinary teams, participate in safety reviews, and support tender activities, commissioning and site work as required.

Qualifications

• Bachelor's Degree in Chemical Engineering.
• 5–8 years of relevant process engineering/design experience with an engineering/consultancy company in the Oil & Gas, Petrochemical and/or Refinery industries.
• Familiar with API, ASME, PETRONAS Technical Standards (PTS), Shell DEP, etc.
• Experience in process engineering software such as Aspen HYSYS and/or PRO/II.
• Familiarity with FLARENET, FLARESIM, heat exchanger sizing/rating and other process engineering software is an advantage.
• Good knowledge and practical experience in preparation and review of typical Process Engineering deliverables, including PFDs, P&IDs, equipment data sheets, process calculations and process specifications.
• Experience in process simulation, line sizing/hydraulic calculations, PSV/relief system design, control valve sizing and equipment sizing is preferred.
• Experience in HAZOP/HAZID, SIL and other process safety reviews is an advantage.
• Experience in Technical Bid Evaluation (TBE), vendor document review and technical clarification with vendors.
• Experience in proposal preparation and tender/ITB activities is preferred.
• Able to work effectively in a multidisciplinary team and possess good interpersonal, communication, presentation and technical writing skills.
• Knowledge of AutoCAD and SmartPlant P&ID (SPPID) is an advantage.
• Experience in Greenfield, Brownfield and plant modification projects is preferred.
• PC literate with good working knowledge of MS Word, Excel and PowerPoint.
• Good command of English, both spoken and written.
• Willing to travel and be stationed at project sites when required.

Responsibilities

• Participate in ITB/tender studies, review client requirements and prepare clarifications and technical documents.
• Develop process design basis in accordance with project requirements, applicable codes, standards and client specifications.
• Prepare and review Process Engineering deliverables, including Heat and Material Balance (H&MB), Process Flow Diagrams (PFD), Piping & Instrumentation Diagrams (P&ID), Process Design Basis and Design Criteria, equipment data sheets and specifications, process and utility calculations, line sizing and hydraulic calculations, PSV/relief system calculations, and control valve sizing.
• Perform and/or support process simulation and engineering calculations using appropriate software such as HYSYS, PRO/II, FLARENET, FLARESIM and other relevant tools.
• Participate in HAZOP, HAZID, SIL and other safety/design review activities, and incorporate agreed recommendations into Process Engineering deliverables.
• Coordinate and interface with other engineering disciplines including Mechanical, Piping, Instrumentation & Control, Electrical, Civil/Structural and Operations to ensure proper integration of the process design.
• Liaise with clients, licensors, vendors and third‑party consultants on technical matters, review vendor documents and resolve process‑related technical issues.
• Prepare and review Technical Bid Evaluations (TBE), vendor technical clarifications and technical recommendations.
• Support process design reviews, interdisciplinary reviews and client meetings, and address comments and technical queries.
• Support pre‑commissioning, commissioning, start‑up and site activities, including troubleshooting of process‑related issues where required.
• Plan and manage assigned Process Engineering activities to meet project schedule, quality and technical requirements.
• Identify, investigate and resolve process engineering and design issues, with appropriate consultation with the Lead/Senior Process Engineer where required.
• Ensure Process Engineering deliverables comply with project specifications, applicable codes and standards, company procedures and quality requirements.
• Maintain proper documentation and ensure timely completion of assigned engineering deliverables.
• Perform other Process Engineering duties as assigned by the Lead/Senior Process Engineer or Process Manager.
• Prepare and review Technical Bid Evaluations (TBE), vendor technical clarifications and technical recommendations.

Skills

Process engineering

HYSYS/PRO/II

HAZOP/HAZID/SIL

PFDs & P&IDs

AutoCAD & SPPID

Technical writing

English communication

Interdisciplinary coordination

Education

Bachelor's Degree in Chemical Engineering

Tools

Aspen HYSYS

PRO/II

FLARENET/FLARESIM

SPPID

Heat exchanger sizing

Job description

Toyo Engineering & Construction Sdn Bhd, a leading EPCC contractor in Malaysia, seeks a Process Engineer for Oil & Gas, Petrochemical and Refinery projects. You will perform process design, calculations, simulations and generate engineering deliverables, ensuring safety, practicality and cost-effectiveness while meeting client specs.

You will collaborate with multidisciplinary teams, participate in safety reviews, and support tender activities, commissioning and site work as required.