Operator

Ranpak; Johor Bahru; On-site; MYR 36,000 - 60,000; Full time

Job summary

Ranpak in Malaysia seeks a Machine Operator to run Kraft paper conversion machines, monitor performance, and perform minor adjustments to maintain quality and efficiency. The role requires SPM or equivalent, and 3+ years operating industrial machinery in a manufacturing setting with mechanical, electrical, and pneumatic systems.

Experience in Kraft paper conversion or related fields such as corrugated box manufacturing or flexible packaging is a plus.

Qualifications

• Must have SPM or equivalent; technical/vocational training in machinery operation preferred.
• 3+ years of experience operating industrial machinery in a manufacturing setting with mechanical/electrical/pneumatic systems.
• Experience in Kraft paper conversion or related fields such as corrugated box manufacturing or flexible packaging is a plus.

Responsibilities

• Operate kraft paper conversion machines and monitor parameters to ensure smooth operations.
• Perform minor machine adjustments to maintain quality and efficiency.
• Assist maintenance with routine preventive tasks and report malfunctions promptly.
• Track production metrics and log data in SAP ERP; communicate progress to supervisors.
• Adhere to safety procedures including LOTO and proper PPE usage.

Skills

Technical expertise

Troubleshooting

Attention to detail

Safety awareness

SAP ERP

Education

SPM or Equivalent

Tools

SAP ERP

Job description

1. Machine Operation and Monitoring

• Operate Conversion Machines:
  • Run Kraft paper conversion machines that include mechanical systems, electrical controls, and pneumatic components, ensuring smooth and efficient operations.
• Monitor Machine Performance:
  • Continuously monitor machine parameters, such as speed, pressure, and temperature, to ensure proper functioning and timely adjustments.
• Machine Adjustments:
  • Perform minor adjustments to machine settings as necessary to maintain quality and efficiency, including speed and feed adjustments to align with production requirements.

2. Quality Control

• Inspect Finished Products:
  • Conduct quality checks on finished Kraft paper products to ensure they meet specifications and standards.
• Troubleshoot Quality Issues:
  • Detect and troubleshoot any quality issues during the production process, including defects, material inconsistencies, or machine malfunctions.
• Document Quality Deviations:
  • Record and report any product deviations from quality standards and work with supervisors and maintenance to implement corrective actions.

3. Machine Maintenance Support

• Preventive Maintenance Assistance:
  • Assist the maintenance team in performing routine preventive maintenance, such as cleaning, lubricating, and replacing minor parts on mechanical and pneumatic systems.
• Report Malfunctions:
  • Immediately report any significant machine malfunctions or breakdowns to the maintenance team and production supervisor to avoid prolonged downtime.
• Basic Repairs:
  • Perform basic repairs and adjustments to machines when necessary, following established procedures and under the guidance of the maintenance team.

4. Production Reporting

• Track Production Output:
  • Record production metrics such as output, machine downtime, and material usage, ensuring accurate documentation for each shift.
• Log Operational Data:
  • Ensure all production transactions and machine activity are logged in SAP ERP or similar software to maintain accurate production records.
• Communicate with Production Leader / Production Supervisor:
  • Provide regular updates to production leader or production supervisor on production progress, quality issues, and machine performance.

5. Safety and Compliance

• Adhere to Safety Procedures:
  • Follow all safety protocols, including Lock-Out Tag-Out (LOTO) procedures, when working on or near equipment to ensure personal and team safety.
• Use of PPE:
  • Always ensure proper use of personal protective equipment (PPE).
• Machine Safety Checks:
  • Conduct safety checks on machines before and after each shift to ensure they are functioning safely and correctly.

6. Continuous Improvement

• Identify Process Improvements:
  • Proactively identify opportunities for improving machine performance, reducing waste, and optimizing the production process.
• Collaboration with Team:
  • Work closely with the production team to share ideas for improving operational efficiency and maintaining high standards of quality and safety.

MAIN TASKS

• The Machine Operator is responsible for efficiently operating and monitoring kraft paper conversion machines, performing minor adjustments to maintain quality and efficiency.
• Key tasks include conducting quality checks, assisting with preventive maintenance, tracking production metrics, and adhering to safety protocols.
• The operator collaborates with the production team to identify process improvements and ensure consistent product quality while minimizing downtime and waste.

Education and Experience:

• SPM or Equivalent required; technical or vocational training in machinery operation or industrial maintenance is preferred.
• 3+ years of experience operating industrial machinery, ideally in a manufacturing environment with mechanical, electrical, and pneumatic systems.
• Experience working in a Kraft paper conversion facility or similar manufacturing environment such as corrugated box manufacturing and flexible packaging is a plus.

Skills:

• Technical Expertise:
• Proficient in operating machines with mechanical, electrical, and pneumatic controls, as well as basic machine troubleshooting.
• Problem-Solving:
• Strong troubleshooting and diagnostic skills, particularly in identifying and resolving machine-related issues.
• Attention to Detail:
• Ability to monitor product quality and perform machine adjustments to meet production standards.
• Safety-Conscious:
• Knowledge of industrial safety practices and commitment to following established safety protocols.
• ERP Systems: Familiarity with SAP ERP or equivalent software for logging production data and machine activity is preferred.

Other Requirements:

• Ability to work in a fast-paced, shift-based environment, including nights and weekends as required.
• Strong communication skills and the ability to work in a team setting.
• Physical capability to stand for extended periods, lift heavy objects (up to xx kg), and work with large industrial machines.
• This role involves working in an industrial manufacturing environment with exposure to loud noises, dust, and heavy machinery.