Brooks Automation is a leading provider of automation solutions within the semiconductor industry, known for its precision robotics, integrated automation systems, and contamination control solutions.
About the Role
The Manufacturing Engineer will design, optimize, and validate manufacturing processes and procedures to ensure operational efficiency, product quality, and scalable production at our new greenfield site in Johor Bahru. The role requires close collaboration with cross‑functional teams, including design and transfer engineering, to drive seamless transition of products from R&D or transfer sites into full‑scale production, enhance assembly and testing workflows, and advise on design‑for‑manufacturability principles.
Key Responsibilities
- Manufacturing Line Readiness & Scalability
- Lead end‑to‑end production line set‑up, procurement, installation, and validation of fixtures, tooling, and equipment.
- Maintain “golden unit” standards with rigorous documentation (BOMs, Work Instructions) and change control.
- Conduct manufacturing readiness reviews, optimize capacity models, and collaborate with Supplier Development, Quality, and cross‑functional teams (IT, Facilities, Supply Chain, Warehouse) to align infrastructure for rapid scale‑up.
- Process Optimization & Lean Manufacturing
- Drive efficiency, yield, and quality through Lean methodologies (5S, SMED, Value Stream Mapping), error‑proofing (poka‑yoke), and precision tooling design.
- Reduce cycle times, resolve defects via structured problem‑solving (8D, DMAIC), and implement PFMEA to mitigate risks.
- Optimize labor allocation, reduce Cost of Quality (CoQ), and execute cost‑saving initiatives through waste reduction.
- Quality Assurance & Compliance
- Validate processes using Gauge R&R, enforce Process Quality Plans (PQP) for CTQ characteristics, and conduct root cause analysis (RCA) with closed‑loop CAPA.
- Ensure compliance with SEMI/safety standards, statistical process control (SPC), and in‑line metrology inspections.
- Support internal and external audits, including cross‑sites, customer, and ISO audits.
- Automation & Advanced Manufacturing
- Integrate robotics, PLC systems, and automated solutions into assembly, testing, and material handling.
- Validate reliability (GR&R) and compliance while optimizing throughput.
- Cross‑Functional Collaboration
- Partner with R&D on design‑for‑manufacturability (DFM) and tolerance analysis.
- Support NPI activities (pilot validation, workstation readiness) and troubleshoot critical production issues.
- Develop training programs for copy‑exact compliance, covering assembly practices and defect recognition.
- Cost & Operational Excellence
- Analyze manufacturing costs, establish labor & machine time standards, and recommend tooling/process upgrades.
- Lead projects, ensuring on‑time delivery within budget, while maintaining TME calibration standards and managing preventive maintenance.
Additional Responsibilities
- Support ad‑hoc business needs and lifecycle optimization across product phases.
- Undertake other duties as assigned to support evolving business needs.
Qualifications & Competencies
- Bachelor’s degree in Mechatronics, Mechanical Engineering, Electrical Engineering, or a related technical field; Master’s degree preferred.
- 3‑5 years of manufacturing engineering experience in Robotics, Automated Machinery, or Industrial Equipment (OEM/EMS environments).
- Understanding of semiconductor manufacturing equipment (wafer handling, robotics, FOUP contamination control) is advantageous.
- Proficiency in statistical analysis tools (Minitab, JMP) and methodologies (SPC, DOE) for process optimization and quality control.
- CAD skills (AutoCAD, SolidWorks) for equipment component design, layout, and material flow optimization.
- Knowledge of ISO, SEMI, and safety/regulatory standards for equipment manufacturing compliance.
- Experience with Lean methodologies (5S, SMED) and continuous improvement frameworks (DMAIC, 8D).
- Familiarity with automated systems (PLC, robotic arms) and validation protocols (GR&R).
- Strong problem‑solving, analytical, communication, and project management skills for cross‑functional collaboration in fast‑paced environments.
- Agile mindset with ability to prioritize tasks and manage competing deadlines.
- Must be willing to support second‑shift timings as required.
Preferred Qualifications
- Six Sigma certification (Green Belt/Black Belt).
- Hands‑on experience with Industry4.0 technologies (IoT, predictive maintenance).
- Experience with online or remote collaborative tools (optional).
Work Location & Flexibility
Onsite – Pasir Gudang, Johor Bahru. The position may involve some remote work depending on business needs, subject to discussion during the interview process.
EEO Statement – Brooks Automation is an equal‑opportunity employer. We welcome all qualified applicants irrespective of race, color, religion, gender identity or expression, sexual orientation, national origin, genetics, disability, age, veteran status, or any other legally protected characteristics. For applicants with disabilities requiring accommodations, please contact talentattraction@brooks.com or call +1(978)262‑2400. Review EEO Law & EEO Statement.