Engineer - Process (Spare Part Asa Hub)

Robert Bosch Power Tools Sdn Bhd; Bayan Lepas; On-site; MYR 70,000 - 105,000; Full time

Benefits offered by this job

Medical

Dental

Leave Entitlement

Job summary

Robert Bosch Sdn Bhd is seeking a Spare Part Value Stream Engineer in Penang to lead line setup, machine capability studies, and process improvements for mass production. The role emphasizes NPI execution, documentation, and strong quality discipline.

The candidate will train staff, coordinate maintenance, and drive KPI-based improvements across the value stream, ensuring safe, cost-effective production and compliance with standards.

Qualifications

• Minimum of 3 years’ experience in a manufacturing environment.
• Experience in new product introduction (NPI), manufacturing activities and documentation.
• Knowledge of ISO 9001, TS16949, IEC/EN60745, 62841; product safety requirements (UL/CSA) is a plus.
• Proficient in Microsoft Office applications.
• Familiar with SPC, MTM-UAS and FMEA.
• Able to read and interpret technical drawings.
• Hands-on failure analysis and problem-solving methods (5 Why’s, RCA, fault tree).
• Strong problem-solving and risk assessment abilities.
• Effective communication across levels, suppliers and customers.
• Proficient with DOE, SPC, MSA, FMEA, MTM-UAS, 8D.
• Able to manage time and work with minimal supervision.
• Malaysian citizens only.

Responsibilities

• Responsible for new line setup and release.
• Plan MAE and EWAK investments for workstation and accessories.
• Define, purchase, set up, trial run and buy off for workstations and accessories.
• Prepare workstation layouts and release documents; perform line buy-off.
• Conduct Machine and Process Capability studies to meet mass production requirements.
• Train and guide trainers, supervisors and maintenance personnel.
• Monitor technician performance to improve value streams.
• Lead process improvement projects including VT, ergonomics, and productivity.
• Coordinate maintenance plans and spare parts for existing machines.
• Support quality issue resolution with PSS or 8D.
• Monitor KPIs and drive action plans.
• Optimize equipment and processes to maximize output and quality.

Skills

Manufacturing experience

NPI experience

ISO knowledge

MS Office

Technical drawing

Problem solving

DOE/MTM/UAS/8D

Tools

MS Excel

Job description

Bosch has been present in Malaysia since 1923, represented by Robert Bosch Sdn Bhd, with offices located in Selangor and Penang. In Malaysia, Bosch has diversified businesses in Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The company has three manufacturing plants in Penang providing Car Multimedia, Power Tools and Automotive Steering systems. In 2017, Malaysia contributed sales of RM 615 million (127 million euro) and employed more than 2,800 associates.

Company Description

Bosch has been present in Malaysia since 1923, represented by Robert Bosch Sdn Bhd, with offices located in Selangor and Penang. In Malaysia, Bosch has diversified businesses in Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The company has three manufacturing plants in Penang providing Car Multimedia, Power Tools and Automotive Steering systems. In 2017, Malaysia contributed sales of RM 615 million (127 million euro) and employed more than 2,800 associates.

Job Description

Job Summary

• Responsible for new line setup and release.
• Plan for MAE and EWAK investments related to workstation and accessories for new and existing lines.
• Define, purchase, set up, perform trial run and buy off for all workstations and accessories of new products.
• Prepare workstations layout, set up workstation, prepare line release documents and perform manufacturing line buy off before Pilot Run or mass production.
• Perform Machine and Process Capability Study to ensure machines and processes meet the capability requirement during mass production. Identify and introduce SPC on certain processes whenever applicable.
• Train and guide trainers, supervisors and maintenance personnel by transferring technical and process know-how.
• Monitor and supervise technician performance to ensure efficiency in value stream improvement activities and processes.
• Responsible for process improvement project in production through time study - VT improvement, direct productivity improvement, ergonomic, workstation, machine and technology improvement and update management on the improvement result.
• Liaise with maintenance personnel for maintenance plan set up and spare parts replacement for existing machine used in production.
• Provide support for quality problem resolution through problem solving skills PSS or 8D.
• Monitor, report of KPI’s in timely manner and establish action plan.
• Optimizing equipment and processes to maximize output & quality and minimize cost.

Job Scope

• Responsible for Process Planning, Part Introduction and Industrial Engineering for spare part at Asia Hub.
• Support cost saving activities and approve alteration change.
• Regular review and update of Production and Quality Instruction (PWI), Product Quality Indication (PQI), Control Plan and Process FMEA based on the latest process control in production.
• Ensure ANDI contents are checked before release and implemented correctly.
• Conduct process confirmation to ensure line and process compliances and cycle time according to approved time study (VT) summary.
• Conduct failure investigation with cross-functional team for non- conformance incidents (VQ failure, customer complaint, etc).
• Perform planning for line, layout, machine, equipment, manpower capacity planning, material flow and utilization.
• Active involvement in internal and external audit with updated documentation, production system and line readiness during the audit.
• Perform Process and Machine Capability studies and assurance.
• Responsible for achieving the effectiveness/productivity and quality target, with close collaboration with team.
• Work closely with other function and review opportunities for continuous improvement and business improvements.
• Support and prepare management reporting as and when necessary.
• Any other duties assigned by the immediate superior.

Qualifications

• Minimum of 3 years’ experience in a manufacturing environment.
• Experience in new product introduction (NPI), manufacturing activities and documentation (eg: Work Instruction, Control Plan, Process FMEA, Machine and Process Capability Studies, Statistical Process Control – SPC, Time Study (VT), Line Balancing, Setup Plan) is required.
• Knowledge of ISO 9001 Standard, TS16949, IEC/EN60745, 62841, Product safety requirement e.g.UL, CSA is an added advantage.
• Literacy in Microsoft Office applications.
• Familiar with statistical process control methods, MTM-UAS and FMEA.
• Able to understand and interpret technical drawing.
• Hand on experience on failure analysis and problem-solving methodology e.g. 5 Why’s, RCA, fault tree analysis etc.
• Ability to apply in-depth knowledge of problem-solving technique in solving Quality issues including risk assessment evaluation.
• Effective communication skills with all levels within the organization, suppliers and customers.
• Proficient in application of DOE, SPC, MSA, FMEA, MTM-UAS and 8D.
• Ability to manage personnel time to ensure completion of assignments.
• Ability to work with minimum supervision and self-motivation.
• Only Malaysian citizens are eligible to apply for this position.

Additional Information

As Spare Part Value Stream Engineer at Asia Hub, he/she will be responsible for manufacturing process and engineering to ensure manufacturing meeting safety, quality, cost and delivery through manufacturing process compliance of direct labor and quality requirement of both direct and indirect material.

Perks and benefits Medical Dental Leave Entitlement e.g: Annual Leave, Medical Leave

Bosch has been present in Malaysia since 1923, represented by Robert Bosch Sdn Bhd. In Malaysia, Bosch is active in four business sectors: Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The company has three manufacturing sites and research and development offices in Penang, producing automotive electronics, power tools and steering systems, and soon a fourth plant with a final testing centre for sensors and semiconductors. In 2020, Bosch Malaysia generated consolidated sales of RM 518.4 million (108.1 million euros), and currently employs more than 4,000 associates.

Robert Bosch Semiconductor Manufacturing Penang Sdn. Bhd. Plant is Bosch Group’s newest expansion in Malaysia a semiconductor test site in Batu Kawan Penang. The construction has begun in May 2021 and first series of production to commence in 2023. With the long‑term forecasts for growth of semiconductor component quantities, coupled with the front‑end production in Bosch’s Dresden facility in Germany, capacity expansion is required for the back‑end production, which is the final testing phase of semiconductors and sensors. PgP5 will primarily focus on the final testing of components manufactured at Bosch Automotive Electronics’ fab in Dresden, Germany. The plant will also house R&D and training facilities.

Bosch in Malaysia is a part of the Bosch Group, a leading global supplier of technology and services. The Bosch Group’s strategic objective is to deliver innovations for a connected life. Bosch improves quality of life worldwide with products and services that are innovative and spark enthusiasm. In short, Bosch creates technology that is “Invented for life”.

Bosch has been present in Malaysia since 1923, represented by Robert Bosch Sdn Bhd. In Malaysia, Bosch is active in four business sectors: Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The company has three manufacturing sites and research and development offices in Penang, producing automotive electronics, power tools and steering systems, and soon a fourth plant with a final testing centre for sensors and semiconductors. In 2020, Bosch Malaysia generated consolidated sales of RM 518.4 million (108.1 million euros), and currently employs more than 4,000 associates.

Robert Bosch Semiconductor Manufacturing Penang Sdn. Bhd. Plant is Bosch Group’s newest expansion in Malaysia a semiconductor test site in Batu Kawan Penang. The construction has begun in May 2021 and first series of production to commence in 2023. With the long‑term forecasts for growth of semiconductor component quantities, coupled with the front‑end production in Bosch’s Dresden facility in Germany, capacity expansion is required for the back‑end production, which is the final testing phase of semiconductors and sensors. PgP5 will primarily focus on the final testing of components manufactured at Bosch Automotive Electronics’ fab in Dresden, Germany. The plant will also house R&D and training facilities.

Bosch in Malaysia is a part of the Bosch Group, a leading global supplier of technology and services. The Bosch Group’s strategic objective is to deliver innovations for a connected life. Bosch improves quality of life worldwide with products and services that are innovative and spark enthusiasm. In short, Bosch creates technology that is “Invented for life”.