Electrical Engineer

OSI Systems, Inc.; Skudai; On-site; MYR 67,000 - 112,000; Full time

Job summary

OSI Systems, Inc. in Malaysia is seeking a hands-on Electrical/Mechatronics engineer for a high‑mix manufacturing environment. You will troubleshoot production floor issues, support sales orders and QA activities, and manage ECOs, BOMs, and wiring drawings.

The role emphasizes maintaining test equipment, coordinating with vendors, and supporting pilot builds with customer-specific modifications. Strong problem-solving and cross-functional communication are essential.

Qualifications

• Bachelor’s degree in electrical engineering or mechatronics required.
• 2–4 years hands-on engineering experience in a high-mix manufacturing or electromechanical environment.

Responsibilities

• Serve as the primary contact for real-time troubleshooting of electrical, software, and hardware issues on the production floor.
• Provide technical support for sales orders, production lines, and QA activities involving electrical components, harnesses, and BOMs.
• Troubleshoot complex sub-assembly issues involving generator integration, including Gulmay 300 kV units, transformer testing, and subsystem diagnostics.
• Maintain, calibrate, and troubleshoot internal test equipment (Wental potting testers, coil testers, bench testers, umbilical testers).
• Coordinate with external vendors and internal stakeholders to modify tester hardware and resolve software compatibility issues.
• Process, review, and release ECOs and Commercial ECOs to correct drawing errors and revise cable lengths.
• Update electrical schematics, AutoCAD cable drawings, and top-level BOM structures.
• Review machine configurations and deliverables against sales order requirements.
• Support pilot builds and prototype testing, implementing customer-specific modifications and integrated harnesses.

Skills

Analytical skills

Troubleshooting

Cross-functional communication

Project management

Education

Bachelor's degree in Electrical Engineering or Mechatronics

Tools

AutoCAD

ERP systems

BOM structures

ECO workflows

PLC controls

Job description

Responsibilities

Core Responsibilities and Operational Coverage

1. Production Floor & Technical Support:

• Serve as the primary contact for real-time troubleshooting of electrical, software, and hardware issues on the production floor.
• Provide technical support for sales orders, production lines, and Quality Assurance activities involving electrical components, harnesses, and Bills of Materials (BOMs).
• Troubleshoot complex sub-assembly issues involving generator integration, including Gulmay 300 kV units, transformer testing, and subsystem diagnostics.

Test Equipment & Fixture Maintenance

• Maintain, calibrate, and troubleshoot internal test equipment, including Wental potting testers, coil testers, bench testers, and umbilical testers.
• Manage computer hardware upgrades, system backups and cloning, and migration paths for legacy Windows XP and Windows 7 test environments.
• Coordinate with external vendors and internal stakeholders to modify tester hardware and resolve software compatibility issues.

Engineering Change Management & BOM Control

• Process, review, and release Engineering Change Orders (ECOs) and Commercial ECOs to correct drawing errors, revise cable lengths, and optimise component selection.
• Update and maintain electrical schematics, AutoCAD cable drawings, and top-level BOM structures.
• Review machine configurations and deliverables against sales order requirements.
• Periodically update and reconfigure WBOM (WBRSM) for BPI, WTMD, and Satmagan.

New Product Support & Pilot Builds

• Support pilot builds and prototype testing, and implement customer‑specific modifications and integrated harnesses, including BHS interface rails and special sales modifications.
• Develop compliance matrices and implement new production software and testing protocols.

Qualifications

Job Requirements & Qualifications

• Education: Bachelor’s degree in electrical engineering or Mechatronics, with strong proficiency in electrical and electronic systems.
• Experience: Two to four years of hands‑on engineering experience in a high‑mix manufacturing or electromechanical production environment.

Technical Skills

• Proficiency in AutoCAD or equivalent electrical schematic design software.
• Familiarity with ERP systems, BOM structures, and Engineering Change Order (ECO) workflows.
• Experience maintaining automated test equipment, working with PLC controls, and troubleshooting electrical hardware.

• Competencies: Strong analytical and troubleshooting skills, effective cross‑functional communication, and the ability to manage multiple engineering priorities within tight production schedules.