Duties and Responsibilities
1. Design and Engineering
- Develop instrumentation and control system designs for new projects and plant modifications.
- Prepare:
- Instrument datasheets
- Instrument index
- I/O lists
- Hook-up drawings
- Loop diagrams
- Cable schedules
- Cause & Effect matrices
- Control narratives
- Select appropriate field instruments such as:
- Pressure transmitters
- Temperature transmitters
- Flow meters
- Level transmitters
- Control valves
- Analyzers
2. Control System Development
- Design and configure:
- Distributed Control Systems (DCS)
- Supervisory Control and Data Acquisition (SCADA) systems
- Programmable Logic Controllers (PLC)
- Emergency Shutdown Systems (ESD)
- Fire and Gas Detection Systems (FGS)
- Develop control logic and interlocks.
- Configure Human Machine Interface (HMI) displays.
3. Installation and Commissioning
- Supervise instrument installation activities.
- Verify instrument calibration and testing.
- Conduct:
- Factory Acceptance Tests (FAT)
- Site Acceptance Tests (SAT)
- Loop checking
- Functional testing
- Pre-commissioning and commissioning activities
- Ensure systems operate according to design specifications.
4. Maintenance and Reliability
- Develop preventive and predictive maintenance programs.
- Troubleshoot instrument and control system failures.
- Analyze recurring problems and implement corrective actions.
- Improve system reliability and availability.
- Maintain calibration records and maintenance history.
5. Safety and Compliance
- Ensure compliance with:
- Process safety requirements
- Hazardous area regulations
- Company standards
- International standards
- Participate in:
- HAZOP studies
- SIL assessments
- Risk assessments
- Management of Change (MOC) processes
- Support process safety management initiatives.
6. Project Management Support
- Review vendor documents and technical proposals.
- Coordinate with:
- Process engineers
- Mechanical engineers
- Electrical engineers
- Operations personnel
- Contractors and vendors
- Monitor project schedules and budgets.
- Provide technical support during project execution.
7. Documentation and Reporting
- Maintain engineering documentation.
- Update P&IDs and control system documents.
- Prepare technical reports and recommendations.
- Ensure accurate as-built documentation.
8. Optimization and Digitalization
- Optimize process control loops.
- Implement advanced process control strategies.
- Support Industrial Internet of Things (IIoT) initiatives.
- Analyze process data to improve production efficiency and energy utilization.
Key Technical Requirements
Educational Qualifications
- Bachelor's degree in:
- Instrumentation Engineering
- Control Engineering
- Electrical Engineering
- Electronics Engineering
Technical Knowledge
- Process instrumentation principles.
- Control theory and process control.
- PLC programming.
- DCS and SCADA systems.
- Industrial communication protocols:
- HART
- Modbus
- Foundation Fieldbus
- Profibus
- Ethernet/IP
Instrumentation Expertise
- Pressure measurement
- Temperature measurement
- Flow measurement
- Level measurement
- Analytical instrumentation
- Control valve sizing and selection.