Vehicle Systems Integration Specialist

Bosch; Bengaluru; On-site; INR 1,400,000 - 2,200,000; Full time

Job summary

Bosch Global Software Technologies Private Limited in Bengaluru seeks a seasoned Mechanical Design Engineer to design 3D CAD assemblies for automotive sensors and brackets. You will ensure bracket designs withstand vibration and thermal cycles, and generate production-ready 2D drawings with precise tolerances.

The role involves applying DFMA, coordinating with vendors for rapid prototyping, and guiding technicians during integration on vehicles, with emphasis on sheet metal and machined

Qualifications

• B.E./B.Tech in Mechanical or Automotive Engg.
• 5-7 years of relevant experience.
• Experience in automotive component design and manufacturing processes.

Responsibilities

• Design 3D models and assemblies in CAD tools.
• Ensure designs withstand automotive vibration and thermal cycling.
• Create production-ready 2D drawings with dims and tolerances.
• Analyze packaging, clearance, and ergonomic constraints.
• Apply DFMA and manufacturing process knowledge.
• Prototype and release sheet metal, machined, and additive brackets for sensors.
• Translate electrical harness requirements into mounting specs.
• Coordinate with vendors for rapid prototyping.
• Guide technicians during integration on vehicles.

Skills

CAD skills

Sheet metal design

Automotive integration

DFMA knowledge

Tolerance analysis

Vendor coordination

Harness routing

Fasteners selection

Education

B.E./B.Tech in Mechanical/Automotive Engg.

Tools

NX

Creo/ProE

CATIA

SolidWorks

Job description

Job Description:

Company Description

Bosch Global Software Technologies Private Limited is a 100% owned subsidiary of Robert Bosch GmbH, one of the world's leading global supplier of technology and services, offering end-to-end Engineering, IT and Business Solutions. With over 27,000+ associates, it’s the largest software development center of Bosch, outside Germany, indicating that it is the Technology Powerhouse of Bosch in India with a global footprint and presence in the US, Europe and the Asia Pacific region.

Job Description

Roles & Responsibilities :

• Design 3D models and assemblies in commonly used CAD platforms.
• Ensure bracket designs and fastening methods withstand automotive vibration, thermal cycling, and harsh operating environments.
• Generate production-ready 2D design drawings with the relevant dimensions and tolerances.
• Analyze packaging constraints, clearance limits, and access/ergonomic requirements within various vehicle compartments (e.g., engine bay, cabin, under body, boot space).
• Apply clear understanding of DFMA and process capabilities (e.g., stamping, bending, CNC machining, laser cutting) to design cost-effective, easy-to-manufacture components.
• Design, prototype, and release sheet metal, machined, and additive manufactured (3D-printed/rapid prototype) brackets to safely mount sensors and hardware in restricted spaces while adhering to automotive durability and dynamic loads.
• Translate physical and technical integration requirements for automotive sensors (e.g., pressure, temperature, IMUs, speed, position) and data acquisition (DAQ) measurement hardware into mechanical mounting requirements.
• Select and apply appropriate fasteners (e.g., rivets, weld nuts, clinching/PEM fasteners, bolts, and clips) and joint techniques suited for specific automotive sheet metal and machined joints.
• Understand electrical schematics, translate them into harness preparation instructions.
• Coordinate with local vendors for rapid prototyping (3D printing, sheet metal, machining and plastic parts).
• Guide technicians integrating components on the car with work instructions and ensure adherence to best practices.
  

Qualifications

Educational qualification:

• B.E. / B. Tech. in Mechanical Engg./Automotive Engg.

Experience :

• 5 - 7 years

Mandatory/required Skills :

• Strong foundation in Mechanical Engineering and its application to product design.
• Knowledge of failure mechanisms and mitigation measures for mechanical components of various metallic and non-metallic (polymer) materials.
• Expertise in usage of one or more CAD tools (NX, Creo/ProE, CATIA, or SolidWorks)
• Hands-on experience in mechanical integration of components on vehicles and coordination with other teams for electrical integration on vehicles.
• Mechanical design and development of sheet metal parts, machined components, and custom mounting solutions tailored for automotive components.
• Make flat pattern/unfolded views for sheet metal fabrication.
• Ability to identify and apply dimensions and tolerances from international design standards to standard automotive components such as fastener joints, hydraulic joints and shaft-hole systems.
• Apply standard cable management and routing concepts for automotive wire harnesses - enforce minimum bend radii, incorporate strain relief, separation from heat sources, sharp sheet metal edges, and moving components.

Preferred Skills :

• Ability to identify basic automotive electrical connections (power and signals) in the car and how to safely tap into the stock car electrical networks.
• Identify harness routings, verify pinouts and connector interfaces, and conduct electrical continuity checks to ensure proper system wiring during setup and integration testing.

Legal Entity: Bosch Global Software Technologies Private Limited

Requirements: