Senior Mechanical Design Engineer - Braking systems

Bosch; Bengaluru; On-site; INR 1,500,000 - 2,600,000; Full time

Job summary

Bosch Global Software Technologies Private Limited in Bengaluru is seeking a senior mechanical design engineer for plant support at the Chakan braking systems line (2 wheeler ABS). The role focuses on end-to-end ownership, design optimization, and cost saving across cross-functional teams.

You will mentor engineers and drive innovation while ensuring SOPs and quality targets are met. Ideal candidates have 8+ years in mechanical design, with automotive braking experience preferred.

Qualifications

• UG-NX & Teamcenter experience required.
• FMEA/PFMEA skills required.
• BES-PE & PEP process knowledge
• Experience in Plastic and Sheetmetal design
• Experience in preparing and maintaining BOM in SAP
• GD&T and tolerance stack-up analysis
• Hands-on design of jigs and fixtures
• Experience across Machining, Forging, Staking processes
• Problem solving using 8D, CAR, 5Why
• Strong presentation and inter-personal skills
• Knowledge of Antilock Braking Systems concepts and hydraulic circuits

Responsibilities

• Resolve manufacturing issues affecting production output.
• Ensure smooth start of serial production (SOP).
• Drive design optimization, innovation, value engineering and cost-saving initiatives.
• Drive reduction of quality defects and customer complaints.
• Support root cause analysis (RCA) using 8D, Ishikawa, and 5-Why methods.
• Support PFMEA and process robustness activities
• Improve Overall Equipment Effectiveness (OEE).
• Reduce cycle time and manufacturing losses.
• Analyze downtime and implement productivity improvements.
• Drive continuous improvement initiatives on production lines.
• Support tooling, fixtures, and process changes.
• Coordinate engineering change implementation on the shop floor
• Drive localization of components and suppliers.
• Evaluate alternative materials and suppliers.
• Support cost optimization projects and value engineering measures.
• Participate in RPP and cost-saving initiatives.
• Support plant teams in solving production and quality issues.
• Lead cross-functional discussions with Design, Quality, Manufacturing, Purchasing, and Suppliers.
• Ensure rapid containment and long-term corrective actions

Skills

UG-NX

Teamcenter

FMEA / PFMEA

BES-PE & PEP process

Sheetmetal & Plastic design

Presentation & communication

Cross-functional collaboration

8D / 5-Why problem solving

JLPT N5

RCA & 8D investigations

Education

B.E./B.Tech/M.E/MTech in Mechanical Engineering

Tools

UG-NX

Teamcenter

SAP BOM

Jigs & Fixtures design

Job description

Company Description

Bosch Global Software Technologies Private Limited is a 100% owned subsidiary of Robert Bosch GmbH, one of the world's leading global supplier of technology and services, offering end-to-end Engineering, IT and Business Solutions. With over 27,000+ associates, it’s the largest software development center of Bosch, outside Germany, indicating that it is the Technology Powerhouse of Bosch in India with a global footprint and presence in the US, Europe and the Asia Pacific region.

Job Description

Responsible for Plant support at Bosch Chakan plant for Braking systems (2 wheeler-ABS) based on customer and project requirements. The role involves end-to-end topic collaboration/ ownership, timely and error-free execution of engineering activities, technical coordination, mentoring, and driving innovation and cost optimization.

Key Responsibilities

Resolve manufacturing issues affecting production output.

Ensure smooth start of serial production (SOP).

Drive design optimization, innovation, value engineering and cost-saving initiatives.

Drive reduction of quality defects and customer complaints.

Support root cause analysis (RCA) using 8D, Ishikawa, and 5-Why methods.

Support PFMEA and process robustness activities

Improve Overall Equipment Effectiveness (OEE).

Reduce cycle time and manufacturing losses.

Analyze downtime and implement productivity improvements.

Drive continuous improvement initiatives on production lines.

Support tooling, fixtures, and process changes.

Coordinate engineering change implementation on the shop floor

Drive localization of components and suppliers.

Evaluate alternative materials and suppliers.

Support cost optimization projects and value engineering measures.

Participate in RPP and cost-saving initiatives.

Support plant teams in solving production and quality issues.

Lead cross-functional discussions with Design, Quality, Manufacturing, Purchasing, and Suppliers.

Ensure rapid containment and long-term corrective actions

Key Skills

• UG-NX & Team center experience.

• FMEA / PFMEA skills.

• BES-PE & PEP process.

• Good working knowledge on Plastic / Sheetmetal design.

• Experience in preparing and maintaining BOM in SAP

• GD&T and Tolerance stack up analysis.

• Hands-on experience in design of Jigs and Fixtures.

• Good experience in different manufacturing processes (Machining, Forging, Staking, etc.)

• Problem solving skills (8D, CAR, 5Why etc. Techniques).

• Self-motivated and independent working capability.

• Good presentation, communication and inter-personal skills

• Knowledge in Antilock Braking Systems, Components and Hydraulic circuits.

• Exposure to New Product Development / Innovation Gate projects.

• Hands-on experience in Cost reduction projects / proposals.

• Japanese Language – JLPT N5

Expected Experience

8+ years of relevant mechanical design/development experience.

Preferably 3+ years of experience in automotive Braking systems (2 wheeler-ABS).

Experience in component ownership, design optimization/cost reduction and mentoring engineers.

Experience working with customer requirements and cross-functional/global teams is preferred.

Education

B.E./B.Tech/M.E/MTech in Mechanical Engineering or equivalent.

Qualifications

B.E Mechanical, M.E Mechanical

Additional Information

8-12 years