Senior Mechanical Design Engineer - Braking systems

Bosch Group; Bengaluru; On-site; INR 1,800,000 - 3,000,000; Full time

Job summary

Bosch Global Software Technologies Private Limited in Bengaluru is seeking a Senior Mechanical Design Engineer for Braking systems. You will own end-to-end design activities, drive manufacturing readiness, and lead cross-functional collaborations with Quality, Manufacturing, Purchasing and Suppliers.

8+ years in mechanical design with automotive braking experience is desired; strong GD&T, BOM management in SAP, and cost-reduction focus are essential.

Qualifications

• 8+ years of relevant mechanical design/development experience.
• Preferably 3+ years of experience in automotive Braking systems (2 wheeler-ABS).
• Experience owning components, optimizing designs, and mentoring engineers.
• Experience working with customer requirements and cross-functional/global teams.

Responsibilities

• Resolve manufacturing issues affecting production output.
• Ensure smooth start of serial production (SOP).
• Drive design optimization, value engineering and cost-saving initiatives.
• Drive reduction of quality defects and customer complaints.
• Support root cause analysis using 8D, Ishikawa, and 5-Why methods.
• Support PFMEA and process robustness activities.
• Improve OEE and productivity on production lines.
• Reduce cycle time and manufacturing losses.
• Coordinate engineering change implementation on the shop floor.
• Drive localization of components and suppliers.
• Evaluate alternative materials and suppliers.
• Support cost optimization projects and value engineering measures.
• Participate in RPP and cost-saving initiatives.
• Lead cross-functional discussions with Design, Quality, Manufacturing, Purchasing, and Suppliers.

Skills

BES-PE & PEP process

Plastic design

Sheetmetal design

BOM in SAP

GD&T

Tolerance stack up analysis

Jigs and Fixtures design

8D

CAR

5Why

Presentation skills

Inter-personal skills

Antilock Braking Systems knowledge

NPD / Innovation Gate projects

Cost reduction projects

JLPT N5

Education

B.E./B.Tech/M.E/MTech in Mechanical Engineering

Tools

SAP BOM management

Job description

Senior Mechanical Design Engineer - Braking systems

• Full-time
• Legal Entity: Bosch Global Software Technologies Private Limited

Bosch Global Software Technologies Private Limited is a 100% owned subsidiary of Robert Bosch GmbH, one of the world's leading global supplier of technology and services, offering end-to-end Engineering, IT and Business Solutions. With over 27,000+ associates, it’s the largest software development center of Bosch, outside Germany, indicating that it is the Technology Powerhouse of Bosch in India with a global footprint and presence in the US, Europe and the Asia Pacific region.

Responsible for Plant support at Bosch Chakan plant for Braking systems (2 wheeler-ABS) based on customer and project requirements. The role involves end-to-end topic collaboration/ ownership, timely and error-free execution of engineering activities, technical coordination, mentoring, and driving innovation and cost optimization.

Key Responsibilities

Resolve manufacturing issues affecting production output.

Ensure smooth start of serial production (SOP).

Drive design optimization, innovation, value engineering and cost-saving initiatives.

Drive reduction of quality defects and customer complaints.

Support root cause analysis (RCA) using 8D, Ishikawa, and 5-Why methods.

Support PFMEA and process robustness activities

Improve Overall Equipment Effectiveness (OEE).

Reduce cycle time and manufacturing losses.

Analyze downtime and implement productivity improvements.

Drive continuous improvement initiatives on production lines.

Support tooling, fixtures, and process changes.

Coordinate engineering change implementation on the shop floor

Drive localization of components and suppliers.

Evaluate alternative materials and suppliers.

Support cost optimization projects and value engineering measures.

Participate in RPP and cost-saving initiatives.

Support plant teams in solving production and quality issues.

Lead cross-functional discussions with Design, Quality, Manufacturing, Purchasing, and Suppliers.

Ensure rapid containment and long-term corrective actions

Key Skills

BES-PE & PEP process.

Good working knowledge on Plastic / Sheetmetal design.

Experience in preparing and maintaining BOM in SAP

GD&T and Tolerance stack up analysis.

Hands-on experience in design of Jigs and Fixtures.

Problem solving skills (8D, CAR, 5Why etc. Techniques).

Self-motivated and independent working capability.

Good presentation, communication and inter-personal skills

Knowledge in Antilock Braking Systems, Components and Hydraulic circuits.

Exposure to New Product Development / Innovation Gate projects.

Hands-on experience in Cost reduction projects / proposals.

Japanese Language – JLPT N5

Expected Experience

8+ years of relevant mechanical design/development experience.

Preferably 3+ years of experience in automotive Braking systems (2 wheeler-ABS).

Experience in component ownership, design optimization/cost reduction and mentoring engineers.

Experience working with customer requirements and cross-functional/global teams is preferred.

Education

B.E./B.Tech/M.E/MTech in Mechanical Engineering or equivalent.

B.E Mechanical, M.E Mechanical

8-12 years