Technician -Plant Maintenance (Mechanical)-Pithampur-Rubicon Research

Rubicon Research; Pithampur; On-site; INR 700,000 - 1,100,000; Full time

Job summary

Rubicon Research in India is seeking a maintenance professional to oversee operation, upkeep and preventive maintenance of OSD equipment such as HSMG, FBD, Coater, Blister lines and dust collectors.

The role requires 5 years of pharma plant maintenance experience and hands-on ability with equipment and GMP documentation. The incumbent will ensure calibration, lubrication, and reliable uptime, with adherence to safety and GDP guidelines.

Qualifications

• ITI Fitter or Diploma in Mechanical Engineering (preferred).
• 5 years of experience in OSD / Pharma manufacturing plant maintenance.
• Hands-on experience with OSD equipment: HSMG, FBD, Coater, Blister, Dust Collectors, Packing Machines, etc.

Responsibilities

• Operate, maintain, and troubleshoot OSD equipment including HSMG, FBD, Coater, and dust collectors.
• Perform preventive maintenance and calibration per SOP and OEM guidelines.
• Inspect pumps, valves, bearings, seals, belts; ensure lubrication and condition monitoring.
• Maintain PM checklists, logs, and documentation per GDP.
• Support audits with accurate records and CAPA closure.
• Assist installation and commissioning of new equipment and piping.

Skills

Mechanical tools

Pump dismantling

Rotating equipment

Workshop machines

Education

ITI Fitter

Diploma in Mechanical Engineering

Tools

Pumps & Rotating Equipment

Pneumatic systems

Job description

Role & responsibilities

A. Equipment Maintenance Manufacturing Area

Responsible for the operation, upkeep, and maintenance of the following OSD equipment:
HSMG (High Shear Mixer Granulator)
Mechanical maintenance, lubrication, impeller/chopper alignment, seal checks.
FBD (Fluid Bed Dryer)
Blower maintenance, filter housing, retarding chamber, bag assemblies.
Coater / Tablet Coating Machine
Spray gun cleaning, exhaust blower, gear drives, pan maintenance.
Dust Collector Systems
Filter inspection, differential pressure checks, motor & blower maintenance.
Blender / RMG/ Sifter / Compression Area Utilities (As applicable)
Utility Connections (machine-level): pneumatic lines, vacuum lines, water, etc.

B. Packaging Machines Maintenance & Support

Blister Packing Machines
Changeover assistance, sealing station alignment, feeding system maintenance.
Cartoning, Bottle Filling, Labeling & Secondary Packing Machines
Mechanical troubleshooting, drive system checks, belt adjustments, sensor alignment.
Tablet/Capsule Inspection Machines (As applicable)
Preventive & Breakdown Maintenance
Execute preventive maintenance for all Manufacturing machines as per SOP & OEM guidelines.
Carried out routine inspection of pumps, valves, bearings, seals, belts, and rotating parts.
Perform lubrication, greasing, tightening, and equipment condition monitoring.
Maintain PM checklists and ensure timely documentation.
Execute PM schedules for all applicable equipment.
Perform condition monitoring (vibration, temperature, noise pattern checks).
Maintain lubrication schedules for mechanical moving parts.
Identify potential failures early and elevate immediately.
Ensure availability of mechanical spare parts and consumables.
Execute preventive maintenance (PM) as per approved schedules.
Ensure minimum downtime during breakdowns through fast response & diagnosis.
Maintain history sheets, maintenance records, & logs for all equipment.
Diagnose mechanical faults and restore equipment in minimum time.
Tools, Equipment & Workshop Competency
Skilled in using mechanical tools such as spanners, torque wrenches, pullers, dial gauges, vernier callipers.
Skilled in pump dismantling/assembly and rotating equipment repair.
Basic knowledge of workshop machines (drill, grinder, cutting tools).
Documentation & GMP Compliance
Record all maintenance activities in logbooks, PM sheets, & job cards as per GDP.
Follow ALCOA+ principles for maintenance documentation.
Support audits (QA, EHS, regulatory) with accurate & updated records.
Report deviations, breakages, abnormalities, and support CAPA closure.

Support engineering documentation:

Logbooks, PM checklists, calibration coordination.
Installation & Commissioning
Assist in installation and commissioning of new equipment in existing/new facilities.
Support new piping installations, alignment, and equipment levelling.

Safety & Compliance:

Follow Permit to Work (PTW), Lockout Tagout (LOTO), and utility safety protocols.
Ensure proper use of PPE and adherence to plant safety standards.
Support EHS inspections and implement corrective actions.

Qualification & Experience:

ITI Fitter / Diploma in Mechanical Engineering (preferred).
5 years of experience in OSD / Pharma manufacturing plant maintenance.

Hands-on experience with OSD equipment: HSMG, FBD, Coater, Blister, Dust Collectors, Packing Machines, etc.

Additional notes

Skills & Competencies:
Strong knowledge of mechanical maintenance related to OSD equipment.
Ability to read and interpret machine drawings, PM checklists, P&IDs, GA Drawings and SOPs.
Knowledge of pneumatics, basic electrical, and utility interface points.
Troubleshooting capability for mechanical faults.
Understanding of GMP documentation and compliance requirements.
Strong handson mechanical troubleshooting skills.
Basic Knowledge of pumps, compressors, boilers, cooling towers & HVAC mechanicals.
Safety-conscious, reliable, and disciplined.
Basic understanding of GMP expectations for utility operations.
Key Performance Indicators (KPIs)
Zero Quality Incidents
100% adherence to PM Schedular
100% calibration schedular
Utility Equipment uptime score must be more than 85%
Zero Safety Incidents

Preferred candidate profile