Team Manager - Maintenance Frame Assembly

heromotocorp; Chittoor; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Hero MotoCorp in India is seeking a Team Manager - Maintenance (Frame Assembly) to lead maintenance for the frame assembly line, ensure high equipment availability, and manage breakdown and preventive maintenance.

You will plan schedules, implement automation and digitization initiatives, drive cost-saving projects and mentor a team, while ensuring safety and regulatory compliance.

Qualifications

• BE/BTech or Diploma with relevant manufacturing experience in frame assembly.
• 4–8 years (BE) or 12–15 years (Diploma) in manufacturing assembly line maintenance.
• Experience with electrical and mechanical maintenance, TPM and energy saving projects.

Responsibilities

• Plan and execute preventive, predictive maintenance and TBM for frame assembly.
• Attend breakdowns; perform RCA and CAPA to improve availability.
• Lead cost-saving Kaizen initiatives and digital/IoT projects.
• Maintain MIS reports and equipment history records.
• Ensure safe working practices and health & safety compliance.

Skills

Maintenance planning

Troubleshooting

RCA & CAPA

Kaizen & cost saving

Digitalization & IoT

Team leadership

Education

BE / BTech in Electrical / Electronics / Mechatronics

Diploma in Electrical / Electronics / Mechatronics

Tools

Mitsubishi PLC

HMI

VFDs

SCADA

SAP (PM Module)

MS Office

Overhead conveyors

Job description

Job Description:

Function

Plant Operations

Pay Band

E4 to M2

Role

As the Team Manager - Maintenance (Frame Assembly) you will be part of the Operations and will report to the Section Head - Maintenance (ICE). The purpose of your role will be to manage breakdown maintenance & preventive maintenance of Frame assembly shop line

A purpose driven role for you

Your key Responsibilities will include, but not limited to:

• Planning & execution of effective maintenance schedules like Preventive, Predictive, TBM, repairs & shutdown maintenance for machineries & equipment to achieve the set target with optimum cost.
• Equipment Maintenance & Availability of Frame Assembly line.
• Attending breakdowns, doing RCA & CAPA for ensuring high equipment availability.
• Expertise in Troubleshooting & Problem Solving of all machinaries in frame assembly line
• Implementing new modifications and low-cost automation based on electrical & mechanical requirements.
• Implementing Digitization, Automation, and IoT projects in the Frame Assembly line.
• Optimizing repair & maintenance, (R & M) costs for the machine shop line through Kaizen and cost-saving projects like part life enhancement and in-house repairing. This also includes R&M cost-reduction through various initiatives (Kaizen & Poka-yoke implementation) and leading energy saving, improvement, and cost-saving projects.
• Daily & monthly maintenance MIS preparation & reporting for breakdowns, PM, TBM, CBM, and updating technician’s logbook & machine history cards.
• Updating of equipment standard & Check sheets, SOP & OPL on a regular basis.
• Ensuring safe working practices, identifying/helping to eliminate unsafe conditions, observing all health and safety regulations, and reporting any unsafe conditions.
• People capability building through various technical & behavioural trainings to ensure future ready workforce to create, collaborate & inspire the world.
• Identifying critical spare parts, planning and procurement with inventory analysis to ensure zero downtime at optimum cost.

A Day in the life

Managing breakdown maintenance & preventive maintenance of Frame assembly shop line equipped with Overhead conveyors, Slat conveyors, Number punching machines (Telesis marking head & controllers), Hydraulic Press machines, Brake oil filling machines, Fuel tank leak testing (ATEQ), Atlas Copco DC nut runner controller & its tool, IR (Ingersoll Rand) DC nut runner controller & its tool and SPM machines to ensure smooth functioning of equipment by eliminating the hindrance to production.

Academic Qualification & Experience

B.E / B. Tech in Electrical / Electronics / Mechatronics Engineering with 4 to 8 Years of Experience or Diploma in Electrical / Electronics / Mechatronics Engineering with 12 to 15 Years in Manufacturing industry with relevant experience in Assembly shop line with Overhead & Slat conveyors, Mitsubishi PLC,HMI & VFD’s DC tools.

Technical Skills/Knowledge

• Overhead conveyors, Slat conveyors
• Number punching machines (Telesis marking head & controllers)
• Hydraulic Press machines, Brake oil filling machines
• Fuel tank leak testing (ATEQ)
• Atlas Copco DC nut runner controller & its tool
• IR (Ingersoll Rand) DC nut runner controller & its tool
• SPM machines in Frame Assembly line
• Mitsubishi-PLC, HMI, CC-link & VFD’s
• Telesis Marking controller, ATEQ leak testing unit
• Atlas Copco & Ingersoll Rand DC tools
• MS Office, SAP (PM Module)
• TPM

Behavioural Skills

• Communication skills
• Strong follow-up and collaboration with Suppliers & Internal CFT
• Decision making
• Strong business ethics
• Delivering results
• Passion at workplace

What will it be like to work for Hero

As the world’s largestmanufacturer of motorcycles and scooters for the last 22 years, Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by110 million Indiansand is now taking over the world with its manufacturing superpower. If you are someone who dreams big and goes after their dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting-edge future of mobility, pushing frontiers of innovation and aiming for the very best.Choose to be with the best, choose to be your best.

About Hero

Headquartered in New Delhi (India),Hero MotoCorpis the worlds largestmanufacturer of motorcycles and scooters for 22 consecutive years. We are at the forefront of developing modern, technologically superior and eco-friendly mobility solutions for its millions of customers around the world.

Hero MotoCorp has rapidly transformed into a true multinational organization with a presence in 47 countriesacross Asia, Africa, Latin America and the Middle East.

We have achieved the coveted milestone of 110 million cumulative productionand sales since inception. Aligned with its Vision“Be the Future of Mobility”, Hero MotoCorp plans to achieve its next100 million sales by 2030.

We have a globally benchmarked manufacturing and Research & Development (R&D) ecosystem that is spread across global geographies. Its R&D facilities are located in India and Germany - the Centre of Innovation and Technology (CIT) at Jaipur, India, and the Tech Centre Germany (TCG), near Munich. Hero MotoCorp’s eight ‘green’ manufacturing facilities are spread across India (6), Colombia (1) and Bangladesh (1).

Hero MotoCorp is the pre-eminent leader in the Indian two-wheeler market. It is the only motorcycle manufacturing company listed in Dow Jones Sustainability Index.

In 2022, Hero MotoCorp launched a separate brand for emerging mobility solutions, including Electric Vehicles (EV) -VIDA, Powered by Hero. VIDA has commenced sales of VIDA V1 – its first EV – in India and plans to launch the product in global markets.

We are one of the largest global corporate promoters of multiple sporting disciplines. Hero is globally associated with golf, football, field hockey, cricket and motorsports. Hero MotoSports Team Rally is one of India’s flag-bearers in global rally racing. The iconic golfer Tiger Woods is Hero MotoCorp’s Global Corporate Partner.

Read moreabout us.

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Recruitment assessments – We at Hero are equal opportunity employer and committed to a policy of treating all its employees and job applications equally. Some of our roles use assessments to help us understand how suitable you are for the role youve applied to. If you are invited to take an assessment, this means your application has progressed to an important stage of our recruitment process.